Operating Manual APT.line® BD (E2) Incubators with natural convection APT.line® ED (E2) Heating/drying ovens with natural convection APT.line® FD (E2) Heating/drying ovens with forced convection with R3 Controller BINDER GmbH Address Tel. Fax Internet E-mail Service Hotline Service Fax Service E-Mail Service Hotline USA Service Hotline Asia Pacific Issue 01/2006 Post office box 102 D-78502 Tuttlingen +49 7462 2005 0 +49 7462 2005 93 0 http://www.binder-world.com info@binder-world.
EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE Anbieter / Supplier / Fournisseur: BINDER GmbH Anschrift / Address / Adresse : Im Mittleren Ösch 5, D-78532 Tuttlingen Produkt / Product / Produit: Brutschränke mit natürlicher Umluft Incubators with natural convection Incubateurs à circulation d’air naturelle Typenbezeichnung / Type / Type BD 23, BD 53, BD 115, BD 240, BD 400, BD 720 Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Norm
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes: Niederspannungsrichtlinie 73/23/EWG, Änderung 93/68/EWG Low voltage directive 73/23/EEC, amended 93/68/EEC Directive basse tension 73/23/CEE, modifiée 93/68/CEE Richtlinie 73/23/EWG des Rates vom 19.
EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE Anbieter / Supplier / Fournisseur: BINDER GmbH Anschrift / Address / Adresse : Im Mittleren Ösch 5, D-78532 Tuttlingen Produkt / Product / Produit: Wärme-/Trockenschränke mit natürlicher Umluft Heating/drying ovens with natural convection Etuves universelles à circulation d’air naturelle Typenbezeichnung / Type / Type ED 23, ED 53, ED 115, ED 240, ED 400, ED 720 Die oben beschriebenen Produkte sind konform mit f
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes: Niederspannungsrichtlinie 73/23/EWG, Änderung 93/68/EWG Low voltage directive 73/23/EEC, amended 93/68/EEC Directive basse tension 73/23/CEE, modifiée 93/68/CEE Richtlinie 73/23/EWG des Rates vom 19.
EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE Anbieter / Supplier / Fournisseur: BINDER GmbH Anschrift / Address / Adresse : Im Mittleren Ösch 5, D-78532 Tuttlingen Produkt / Product / Produit: Wärme-/Trockenschränke mit forcierter Umluft Heating/drying ovens with forced convection Etuves universelles à circulation d’air forcée Typenbezeichnung / Type / Type FD 23, FD 53, FD 115, FD 240 Die oben beschriebenen Produkte sind konform mit folgenden harmonisiert
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes: Niederspannungsrichtlinie 73/23/EWG, Änderung 93/68/EWG Low voltage directive 73/23/EEC, amended 93/68/EEC Directive basse tension 73/23/CEE, modifiée 93/68/CEE Richtlinie 73/23/EWG des Rates vom 19.
Content 1. SAFETY................................................................................................................ 10 1.1 1.2 1.3 1.4 1.5 Legal considerations .........................................................................................................................10 Structure of the safety instructions....................................................................................................10 Localization / position of safety labels at the unit....................
10. MAINTENANCE, CLEANING, AND SERVICE .................................................... 33 10.1 Maintenance intervals, service..........................................................................................................33 10.2 Cleaning and decontamination .........................................................................................................34 11. DISPOSAL............................................................................................................ 35 11.
Dear customer, For the proper operation of the incubators BD and heating/drying ovens ED and FD, it is necessary to read this operating manual completely and carefully and to observe the given instructions. 1. Safety This operating manual is part of the scope of delivery. Always keep it at hand. To avoid injuries and damage observe the safety instructions of the operating manual. WARNING Failure to observe the safety instructions. Serious injuries and unit damage.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage of the product and/or its functions or of a property in its ambiance. Safety alert symbol Use of the safety alert symbol indicates risk of injury. Observe all measures that are marked with the safety alert symbol in order to avoid death or injury.
Information to be observed in order to ensure optimum function of the product. Word message panel structure Type / cause of hazard. Possible consequences. ∅ Instruction how to avoid the hazard: prohibition Instruction how to avoid the hazard: mandatory action Observe the other notes and information not specially emphasized in the same way, in order to avoid disturbances which could result in direct or indirect injuries or property damage. 1.
1.4 Type plate Nenntemperatur 300°C 572°F IP 20 DIN 12880 2.0 9010-0102 Schutzart Temp. Schutz Klasse Artikel-Nr. Projekt-Nr. 1,60 kW 230 V 1 N ~ 7,0 A 50/60 Hz US PATS 5405194 / 5222612 US PATS 4585923 / 5309981 D 78532 Tuttlingen / Germany Tel. + 49 (0) 7462 / 2005-0 Internet: www.binder-world.com FD 115 # 00-00000 Made in Germany Figure 2: Type plate (example: FD 115 regular unit) Indications of the type plate Nenntemperatur 300°C 572°F Schutzart IP 20 Temp. Schutz DIN 12880 Klasse 2.0 Artikel-Nr.
The incubators BD and heating/drying ovens ED and FD must NOT be operated in hazardous locations. DANGER Explosion hazard. Danger of life. ∅ Do NOT operate the unit in potentially explosive areas. ∅ NO explosive dust or air-solvent mixture in the ambiance. The incubators BD and heating/drying ovens ED and FD do not dispose of any measures of explosion protection. DANGER Explosion hazard. Danger of life.
1.6 Intended use 1.6.1 Incubators BD The incubators BD are designed for exact temperation of harmless materials. Because of their precise temperature accuracy these devices are especially useful for incubation of cultures at a standard temperature of 37°C. Any solvent content must not be explosive or flammable. A mixture of any component of the charging material with air must NOT be explosive.
5. Should the defect occur within 12 months after delivery, we shall take over all costs necessary for the repair of the defect, especially transportation, travel and labor costs, in so far as there is no cost increase due to the product being brought to another location than the place of delivery. However, we shall decide whether the defect will be repaired at the location where the BINDER product is operating or whether the BINDER product has to be sent to us.
3. Unit description BINDER incubators BD and heating/drying ovens ED and FD are equipped with an electronic PIDcontroller with digital display. The incubators BD indicate the temperature with an accuracy of a tenth of a degree. The heating/drying ovens ED and FD indicate the temperature with an accuracy of one degree. They are heated electrically and are ventilated naturally.
4. Scope of delivery, transportation, storage, and installation 4.1 Unpacking, and checking equipment and scope of delivery After having unpacked, please check the unit and its optional accessories, if any, based on the delivery note for completeness and for transportation damage. If transportation damage has occurred, immediately inform the carrier.
4.3 Storage Intermediate storage of the unit is possible in a closed and dry room. Respect the advice for temporal decommissioning (chap. 11.2). • Permissible ambient temperature range: -10°C to +60°C. • Permissible ambient humidity: max. 70 % r.H., non-condensing If following storage in a cold location the unit is transferred to the installation site for start-up, condensation is possible. Wait at least one hour until the oven has attained ambient temperature and is completely dry. 4.
5. Installation of the equipment 5.
CAUTION The exhaust duct will become hot during operation. Danger of burning. ∅ Do NOT touch the exhaust duct during operation. 6. Start up 6.1 Switching on the unit 1. Insert plug into socket (chap. 5.1). 2. Switch on ED units of sizes 400 and 720 at the main switch (10) The green “Standby“ LED illuminates 3. Press until the display lights up. The controller is now in normal display (actual value display).
7. Controller setting 7.1 Display / entry of temperature set-point (without ramp function) Controller setting is identical on both the ED/FD and the BD. The temperature controllers only differ in their temperature range. The unit is operating, the controller is in normal display (actual value display). The actual temperature value (example: 22°C) is displayed: 1. Press button The display shows alternately “SP” and in the entry level the previous temperature set-point (example: 60°C): 2.
The display shows alternately “SP” and in the entry level the previous temperature set-point (example: 60°C): 3. buttons enter a set-point value between 0 and 300. With the The desired temperature set-point can be selected in a temperature range from 5°C above room temperature up to 300°C. 4. Wait 2 seconds until the entered temperature value is taken over (display flashing once). 5. Press 7.3 button to return to normal display / actual value display (automatically after 60 seconds).
7.3.1 Switching between Continuous operation and Timer operation Press the time management button . The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the runningdown time or “tOff”. If in time function “Timer operation” the Timer is just running off (“t1”displayed alternately with the running-down time) the timer must at first be set to Zero (chap.
7.3.3 Timer operation: Setting the tempering time 1. Press the time management button . The controller indicates its current time function. 2. If necessary, switch to timer operation by button . The display alternately shows”t1” and in the entry level the running-down time or “tOff”: Remaining time (example: 28 minutes) – Timer running down or Timer not programmed or run-off “t off” 3. Set the desired time [hh.mm] with buttons 4.
7.4 User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 7.4.1) Press button Ramp function (chap. 7.4.2) Press Figure 5: Press down seconds button button for approx. 5 Setting the unit address (chap. 7.4.
7.4.2 Enter a temperature ramp Temperature ramps can be programmed in order to extend heating up times. This may be necessary in some cases, in order to prevent temperature stresses in the material during the heating up phase. Temperature ramps should only be used if required. The use of temperature ramps may result in the heating up times being considerably slowed down. The entry in °C/min or in °F/min meaning the nominal value gradient and limits the maximum temperature increase to this value.
1. Press down button for approx. 5 seconds. The display alternately shows “unit” and in the entry level the temperature unit: 2. Press again button . The display alternately shows “rASd” and in the entry level the set-point gradient: 3. Press again button . The display alternately shows “Adr” and in the entry level the actual setting of the unit address: 4. Set the required address with buttons . You can enter address values between 1 and 30. 5.
8. Safety devices 8.1 Temperature safety device class 2 (DIN 12880) ED, FD The temperature safety device class 2 protects the unit, its environment and the charging material against impermissible excess temperatures. Please also observe the regulations BGR 120 of the German professional association of the chemical industry (formerly ZH 1/119 laboratory guidelines of the employers’ liability insurance association) (for Germany).
1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (unit protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it anti-clockwise). 3. The trip point is identifiable by the red alarm lamp (7a) lighting up; the reset button (7b) jumps out. With the option acoustic alarm and the buzzer activated (chap. 9.1), the buzzer sounds as an additional signal. It can be switched off by switch (11). 4.
If the safety device has assumed the regulation function (identifiable by the red alarm lamp (7a) lighting up and, in case of the option acoustic alarm with activated buzzer (chap. 9.1), by the buzzer sounding), proceed as follows: • Disconnect the unit from the mains. • Have the cause of the fault examined and rectified by a technician. • Restart the unit (see chapter 6). Adjustment: To check the response temperature of the safety thermostat class 3.
9.2 Communication software APT-COM® 3 DataControlSystem (BD, option ED) The oven is regularly equipped with a serial interface RS 422 to which the BINDER communication software APT-COM® 3 DataControlSystem can be connected. The connection to a computer is established using the unit interface via an interface converter RS 422 / RS 232. In adjustable intervals the actual temperature, and fan speed values are put out. Programming can be performed graphically via PC.
9.5 Water protected internal socket (option BD) The internal socket is splash proof. IP system of protection 65 230 V 1N ~ 50-60 Hz Charge max. 500 W Maximum permitted operating temperature with this option: 50°C. WARNING Exceeding of the permitted maximum temperature. Electrical hazard. Danger of life. Damage of the internal socket. Set the mechanical thermostat class 3.1 to 50°C. ∅ Do NOT exceed the temperature set-point of 50°C.
We recommend entering a maintenance agreement. Please consult the BINDER service department. BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 816 8191 (toll-free in the USA) BINDER Asia Pacific: + 603 6204 2855 BINDER Internet homepage http://www.binder-world.
(3) If necessary, have strongly contaminated inner chamber parts removed by an engineer for cleaning, or have them exchanged. Sterilize the inner chamber parts in a sterilizer or autoclave. With every decontamination method, ensure adequate personal safety. CAUTION Danger of corrosion. Damage of the unit. ∅ Do NOT use acidic or chlorine cleaning detergents. We recommend using the neutral cleaning agent Art. No. Art. Nr. 1002-0016 for a thorough and mild cleaning.
11.2 Decommissioning Switch off ED units sizes 400 and 720 at the main switch (10). Disconnect the unit from the mains. When switching off the main switch ON / OFF (10), the stored parameters remain saved. • Temporal decommissioning: See indications for appropriate storage, chap. 4.3. • Final decommissioning: Dispose of the unit as described in chap. 11.3. 11.3 Disposal of the unit CAUTION Alteration of the environment.
Do NOT place samples outside this usable volume. Do NOT load this volume more than half to enable sufficient airflow inside the chamber. Do NOT divide the usable volume into separate parts with large area samples. Do NOT place samples too close to each other in order to allow circulation between them and thus obtain a homogenous distribution of temperature. 12.3 Over current protection Single-phase devices are protected by one miniature fuse against over current, accessible from the outside.
Unit size Temperature data Temperature range, 5°C above °C ambient up to °F Temperature variation 1) at 37°C ± °C at 50°C ± °C Temperature fluctuation at 37°C ≤± °C at 50°C ≤± °C Heating up time 2) to 37°C Min to 50°C Min Recovery time after door at 37°C Min was opened for 30 sec 2) at 50°C Min Electrical data IP system of protection acc.
12.5 Technical data series ED Unit size Exterior dimensions Width Height (incl. feet/roller) Depth incl.
Unit size Electrical data IP system of protection acc. to EN 60529 Nominal voltage (±10%) 50/60 Hz Nominal power Energy consumption bei 70°C bei 150°C bei 300°C Unit fuse 5 x 20 mm / 230V / middle-time-lag (M) Mains plug Installation category acc. to IEC 1010-1 Pollution degree acc.
Unit size Interior dimensions Width Height Depth Interior volume Number of racks Load per rack Permitted total load Weight (empty) Temperature data Temperature range, 5°C above ambient up to Temperature variation 1) Temperature fluctuation Heating up time 2) Recovery time after door was open for 30 sec 2) Air change at 70°C at 150°C at 300°C to 70°C to 150°C to 250°C at 70°C at 150°C at 300°C at 70°C at 150°C at 300°C Electrical data IP system of protection acc.
part 2, respecting the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. Technical data refer to 100% fan speed. All indications are average values, typical for units produced in series. We reserve the right to alter technical specifications at all times. If the cabinet is fully loaded, the specified heating up times may vary according to the load. 12.
12.8 Equipment and Options Series ED To operate the heating/drying oven ED, use only original BINDER accessories or accessories of third-party suppliers authorized by BINDER. The user is responsible for any risk when using unauthorized accessories. Unit size ED 23 Standard equipment Microprocessor temperature controller with LED display, timer function, and ramp function Temperature safety device cl. 2 acc.
12.9 Equipment and Options Series FD To operate the heating/drying oven FD, use only original BINDER accessories or accessories of third-party suppliers authorized by BINDER. The user is responsible for any risk when using unauthorized accessories. Unit size Standard equipment Microprocessor temperature controller with LED display, timer function, and ramp function Temperature safety device cl. 2 acc.
12.10 Spare parts The BINDER GmbH is responsible for safety-related unit properties only if skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components with relating to chamber safety are replaced in case of failure with original spare parts. The user is responsible for any risk when using unauthorized accessories.
Unit size 23 53 115 240 400 720 Description Art. No. 5006-0012 5006-0012 5006-0012 ---Unit fuse 5x20mm 250V 10A semi time lag (M) ---5006-0013 --Unit fuse 5x20mm 250V 16A semi time lag (M) ----5006-0042 5006-0042 Over-current release category B 16 A ---Rubber pads for safe stacking (4 pc.
13. Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration of harmlessness with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted.
3.3 Measures to be taken in case of skin contact or release into the atmosphere / Maßnahmen bei Personenkontakt oder Freisetzung: a) ____________________________________________________________________________ b) ____________________________________________________________________________ c) ____________________________________________________________________________ d) ____________________________________________________________________________ 3.
We herewith declare that the following measures have been taken / Wir erklären, dass folgende Maßnahmen getroffen wurden: Hazardous substances were removed from the unit / component part, so that no hazard exists for corresponding persons in the handling or repair of these items / das Gerät/Bauteil wurde von Gefahrstoffen befreit, so dass bei Handhabung/Reparaturen für die betreffenden Person keinerlei Gefährdung besteht The unit was securely packaged and properly identified / das Gerät wurde sicher ve
