INSTALLATION AND OPERATING INSTRUCTIONS for all FLG Glass Froster Models 809-185A Rev A. 06/20/2022 3779 CHAMPION BLVD, WINSTON-SALEM, NC 27105 Phone: (888) 845-9800 | Fax: (800) 253-5168 | Web: beverage-air.
User Manual for FLG Glass Frosters Beverage-Air WELCOME Thank you for purchasing a Beverage-Air cabinet. This series has passed our strict quality control inspection and meets the high standards set by Beverage-Air! You have made a quality investment that with proper maintenance will give you many years of reliable service! Please read the following installation and maintenance instructions before installing or using your unit.
User Manual for FLG Glass Frosters Beverage-Air SAFETY This appliance has been designed with your safety in mind. It has many features to keep you from being harmed. However, safe operation and maintenance are your responsibilities. CAUTION Use: When using this unit, please: • Move it carefully. If on casters be sure the casters do NOT run over the power cord. • Lock the casters when in use. • Seek help.
User Manual for FLG Glass Frosters Beverage-Air IMPORTANT INFORMATION This unit is intended to be used in a commercial application. That includes bars and restaurants. If installed in a residence some commercial service companies may not be able to service it on site. The manufacturer has designed and produced this machine with the finest in materials. The manufacturer assumes no liability for units that have been altered in any way. Alterations or part substitutions will void the warranty.
User Manual for FLG Glass Frosters Beverage-Air PRODUCT INFORMATION Model Cabinet Dimensions w x d x h (Inches) Half or Full Door Door Type Full Load Amps Power Cord Plug (NEMA) Refrigerant Type / Charge (g) 24 x 30 1/8 x 32 Full Solid 2.5 5-15P R-290 / 45* FLG24HC Height is cabinet only. • As shipped, all models are set to 0 F, and maintain temperatures of 0 F and below. • There are no access valves on the refrigeration system.
User Manual for FLG Glass Frosters Beverage-Air UNPACKING AND SET UP Carefully inspect the shipping carton for damage. This is the only time that shipping damage may be claimed. If damage is suspected, open the carton immediately and, if there is damage, retain the carton and contact the shipper to make a claim. Do NOT contact the manufacturer. Uncrating Tools Needed: ¾” box wrench, adjustable wrench, level, flat head screw driver, and box cutter. 1.
User Manual for FLG Glass Frosters Beverage-Air Skid Removal and Caster Attachment Note: This model is designed and shipped to be mounted onto a level floor and because it is front breathing, needs no spaces for air flow on the bottom, back, top or sides. The cabinet must be installed level for proper operation. If leveler legs, stem casters or stem legs are ordered as an option, follow steps 2 thru 8. Tip the unit forward and remove the skid. WARNING Risk of personal injury.
User Manual for FLG Glass Frosters Beverage-Air SHELF INSTALLATION 1. Determine the proper location for the shelf clips. The reference numbers on the pilaster can serve as a guide to ensure all clips are properly located. 2. Insert the top tab of the shelf clip into the desired hole of the pilaster. The retaining tab MUST be facing up as shown. 3. Rotate the clip downwards and insert the bottom tab into the matching hole in the pilaster. The clip may need to be squeezed slightly during installation. 4.
User Manual for FLG Glass Frosters Beverage-Air ELECTRICAL This is a cord-connected unit, and must be connected to its own dedicated power supply. Check the dataplate on the machine to confirm the voltage and per the dataplate use the correct fuses or HACR circuit breakers. Note: Do not connect to GFI / GFCI outlets. Connection to that type of outlet can result in product loss due to unsafe cabinet temperature when GFI device trips from moisture.
User Manual for FLG Glass Frosters Beverage-Air USING THE UNIT Operation is simple, just keep it connected to the correct power supply and the froster will maintain the internal temperature it has been set to. Keep the doors closed as much as possible to avoid unnecessary run time. The controller displays the current internal temperature. Adjusting the set temperature lower will NOT cause the system to lower the temperature faster. When on, the refrigeration system is always operating at maximum.
User Manual for FLG Glass Frosters Beverage-Air SEQUENCE OF OPERATIONS FREEZER The freezer operates based on the air temperature measured by the probe located at the return air. ON OFF COMPONENT OPERATION CONTROLLER ACTION OPERATION Compressor turns on when the air temperature at the probe is above the sum of the set point + 2.
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User Manual for FLG Glass Frosters Beverage-Air CLEANING AND MAINTENANCE Cleaning Schedule: Cabinet Condenser coil Gaskets Routine maintenance Daily wipe down Quarterly cleaning Daily inspection, check that hinges are tight to the cabinet. Annually Weekly interior Daily Exterior Cleaning It is much easier to clean on a regular basis than to have to remove stains once they have built up. 1. Wash with a clean sponge and a mild detergent that does not contain chlorine. 2. Rinse with clean water.
User Manual for FLG Glass Frosters Beverage-Air CONDENSER CLEANING Keeping the condenser coil clean is critical to efficient operation. 1. 4. Remove the back panel and set aside. 5. Remove the two screws holding the condensing unit deck to the unit. Unplug unit from power supply. CAUTION Rotating fan blade can cause personal injury. Unplug unit from power supply before beginning to clean condenser 2. Move the unit to get access to the back. 3.
User Manual for FLG Glass Frosters Beverage-Air METHODS FOR CLEANING STAINLESS STEEL Cleaning Needed Cleaning Agent Method of Application Affect on Finish Smears and fingerprints Areal 20, Lac-O-Nu, Lumin Wash O’Cedar Cream Polish, Stainless Shine. Rub with cloth as directed on the package. Satisfactory for use on all finishes. Provides barrier film to minimize prints. Allchem Concentrated Cleaner. Apply with damp sponge or cloth. Rub with damp cloth.
User Manual for FLG Glass Frosters Beverage-Air HELP Trouble Diagnosis for the User Malfunction Possible Cause Likely Solution No cooling - unit is silent Unit not plugged in. Fuse or circuit breaker tripped. Power cord plug loose in outlet. Connect to proper voltage circuit Replace fuse or reset breaker.
User Manual for FLG Glass Frosters Beverage-Air FOR THE SERVICE TECH - R290 Refrigeration service should only be attempted by a trained trade professional certified to work on R290 systems. Here are some critical service items. Other Information: This list does not qualify anyone to service the unit. It is a reminder and checklist for the service tech. Keep these in mind for R290 service: Evacuation: It is critical that a refrigeration system be leak free and internally dry.
User Manual for FLG Glass Frosters Beverage-Air FOR THE SERVICE TECH - WIRING DIAGRAM WHITE BLACK 2 *SEE CONTROLLER DETAIL CNTRL 3 COMPRESSOR DETAIL CONDENSER FAN START RELAY R 1 2 *SEE CONTROLLER DETAIL 4 10 S.C. C COMP OL R.C. S 1 2 BLACK WHITE FACE HEATER DOOR HEATER GLASS DOOR MODELS ONLY 5 EVAP FAN 2 *SEE CONTROLLER DETAIL WHITE BLACK 2 *SEE CONTROLLER DETAIL 6 DEFROST HEATER HEATER SAFETY THERMAL SWITCH 2 *SEE CONTROLLER DETAIL POWER SUPPLY 4 LAMP L.E.D.
User Manual for FLG Glass Frosters Beverage-Air LIMITED WARRANTY WARRANTY (Warranty valid in USA and Canada) BEVERAGE-AIR THREE (3) YEAR PARTS AND LABOR WARRANTY: Also, this extended compressor-part only warranty does NOT apply to any electrical controls, condenser, evaporator, fan motors, overload switch, starting relay, capacitors, temperature control, filter/drier, accumulator, refrigeration tubing, wiring harness, labor charges, or supplies which are covered by the warranty above.
User Manual for FLG Glass Frosters Beverage-Air LIMITED WARRANTY (CONTINUED) With the exception of Blast Chillers product is designed for maintaining temperature and not bringing food to a desired temperature therefore cannot be held responsible for this function under warranty. Units must be in a conditioned environment or warranty will be void. Condensing coils must be cleaned at regular intervals. Failure to do so can cause compressor malfunction and will void warranty.
User Manual for Glass Frosters Beverage-Air Warranty Registration Register your product online at beverage-air.com/parts-service or fill out and mail the form below.