E12603-00 XT3 27 27 Battery Burnisher Operators Manual Parts Schematic ©2007 Betco Corporation. All Rights Reserved. 1001 Brown Avenue Toledo, Ohio 43607-0127 888-GO-BETCO www.betco.
TABLE OF CONTENTS COVER PAGE LEFT BLANK INTENTIONALLY TABLE OF CONTENTS SAFETY INSTRUCTIONS XT3-27 SPECIFICATIONS PROCEDURES FOR LOADING, TRANSPORTING, AND UNLOADING OPERATING INSTRUCTIONS BATTERY CHARGING BATTERY MAINTENANCE BATTERY CHARGER OPERATION CHARGER SETTINGS FOR DIFFERENT BATTERIES BATTERY DISCHARGE INDICATOR AND HOUR METER INFORMATION PAD CHANGING INSTRUCTIONS BALANCING INSTRUCTIONS SERIAL NUMBER LOCATION AND SHIPPING EYEBOLT REPLACEMENT XT3-27 BELT TENSIONING INSTRUCTIONS XT3-27 WATERING SYSTEM
SAFETY INSTRUCTIONS Hazard Level Explanation or Description of Hazard Level Failure to follow safety instructions labeled injury or death to the machine operator or others. could result in severe could result in injury to the machine operator or others. Also, machine or property damage could occur. Failure to follow safety instructions labeled to the machine or other property. could result in damage This manual contains important information about your machine.
SAFETY INSTRUCTIONS Battery acid is dangerous. Wear eye and face protection, hand protection, and body protection when working on and around batteries. If you get acid on your skin, wash off immediately. If you get acid on your clothing, remove clothing and wash any skin that was in contact with the clothing. Baking soda mixed with water will help to neutralize the acid on your skin. The machine is very heavy, so be very careful when loading, transporting, and unloading the machine.
XT3 - 27 Product Specifications Burnish path: Pad size: Motor: Motor controller: 27” 27” Maintenance Free, brushless, rated at 5 hp. Monitors and maintains consistent pad speed and torque Motor speed: 2000 rpm Pad pressure: Approx. 30 lbs. Pad driver: Flexible, Flex Lock III Center lock: Threaded, for easy installation Noise level: 70 dB (at operator) Voltage: 36 volt system Batteries: (6) 6 volt, 226 ah, wet cell Technology Battery maintenance: “Pro-Fill” onboard watering system Run time: Up to 2.
Procedures for Loading, Transporting, and Unloading Battery Burnisher The machine is very heavy, so be very careful when loading, transporting, and unloading the machine. Use at least two people to load or unload the machine. x Loading Procedure Using a Ramp o It is not recommended that the battery burnisher be loaded using a ramp with an incline of more than 7 degrees. The machine is not self-propelled and therefore it is not able to assist itself up a ramp.
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BATTERY CHARGER OPERATION OPERATION x x x PLUG THE CORD FROM THE CHARGER INTO A 110 VOLT OUTLET x Batteries should now start charging. A test is run on the battery voltage to decide if the charging process should be started or not. If the battery is not connected to the battery charger, the display will show the word “bat”. The word will stay on, even if the test is failed (for instance, reversed polarities or incorrect battery connection).
HOW TO SET THE CHARGER FOR DIFFERENT SIZES AND TYPES OF BATTERIES THE INFORMATION THAT FOLLOWS IS PROVIDED SHOULD YOU EVER CHANGE THE TYPE OR SIZE OF BATTERIES IN YOUR MACHINE. CONSULT WITH THE EQUIPMENT MANUFACTURER BEFORE YOU MAKE ANY CHANGES TO THE CHARGER SETTINGS. DAMAGE COULD OCCUR TO THE BATTERIES AND MORE SERIOUS, IF THE BATTERIES ARE CHARGED TO THE INCORRECT AMPERAGE OR VOLTAGE, THE BATTERIES COULD EXPLODE.
BATTERY DISCHARGE INDICATOR (BDI) AND HOUR METER 7 0 1 2 6 5 4 3 Connector pin configuration (B) 1: hour meter input 2: key + 3: relay + 4: relay – 5: battery – 6: not used 7: not used 8: battery + A C 1 2 3 4 B 5 6 7 8 D E BACK FRONT A. Shutoff voltage rotary dipswitch. Factory set to 4 (32.76 volts). This is the voltage at which the batteries are 80% discharged. Do not set below this voltage or battery life will be shortened. B. Connections to meter (molex connector) C.
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WATERING SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE “PRO-FILL ON-BOARD WATERING SYSTEM” MANUAL FOR DETAILED INFORMATION BATTERY FILL INSTRUCTIONS x Connect the hose to a dedicated hose bibb. x After installing, purge the air out of the hose. Purging is necessary after the Millennium SPW™ system is installed and each time that the system is disconnected and reconnected to the hose bibb. See included Purge Procedure instructions.
WATERING SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE “PRO-FILL ON-BOARD WATERING SYSTEM” MANUAL FOR DETAILED INFORMATION PURGING INSTRUCTIONS BETCO CORP.
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TROUBLE-SHOOTING PROBLEM CAUSE POSSIBLE SOLUTION No sign of power. No on lamp, no BDI readout. (a) Bad connection (b) Bad connection to BDI (c) On-board charger is plugged in (d) Batteries dead (e) Charger plugged into outlet Powers on with key switch, but solenoid does not “click” with rocker switch.
Betco Warranty Express Program™ Revised November 1, 2006 10 Year Coverage 3 Year Coverage 1 Year Coverage Subject to the conditions stated below, Betco Corporation warrants parts and labor on rotationally molded polyethylene tanks/housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.
