DVR 2000E ® Installation, Operation, and Maintenance Manual 3 Main Index
INTRODUCTION This manual provides information concerning the operation and installation of the DVR2000E, Digital Voltage Regulator. To accomplish this, the following is provided: • General Information and Specifications • Human-Machine Interface • Functional Description • Installation • Software for Windows Operating System • Software for the Palm Operating System Platform • Maintenance and Troubleshooting WARNING! DVR2000E presents an electric shock risk.
CONTENTS A table of contents in the front of each section provides detailed information for that section. The sections in this manual are as follows. Section 1 General Information ...............................................................................................................3 Section 2 Human-Machine Interface......................................................................................................7 Section 3 Functional Description ............................................
SECTION 1 • GENERAL INFORMATION TABLE OF CONTENTS SECTION 1 • GENERAL INFORMATION ....................................................................................................4 GENERAL..............................................................................................................................................4 FEATURES ............................................................................................................................................4 SPECIFICATIONS ...........
SECTION 1 • GENERAL INFORMATION S1 ection GENERAL The DVR2000E is an electronic, solid-state, microprocessor-based control device. The DVR2000E regulates the output voltage of a brushless, ac generator by controlling the current into the generator exciter field. Input power to the DVR2000E is from a multi-pole, high-frequency, permanent magnet generator (PMG). The DVR2000E is supplied in an encapsulated package designed for behind-the-panel mounting.
Operating Power Single-Phase: Frequency Range: Burden: Terminals: 180 to 240 Vac 200 to 360 Hz 350 VA 3, 4 Generator Voltage Sensing Type: 1-phase/3-phase, 4 ranges, 50/60 Hz E1, E2, E3 <1 VA per phase 120 Vac (100 to 140 Vac) 240 Vac (200 to 280 Vac) 480 Vac (400 to 560 Vac) 600 Vac Terminals: Burden: Range 1: Range 2: Range 3: Range 4: Generator Current Sensing Type: Rating: Burden: Terminals: 1-phase (BØ), 50/60 Hz 5 Aac maximum continuous <0.
Soft-Start Function Time Adjust Range: Increment: S1 Environment Operating Temp.: 1 to 120 seconds 1 second Storage Temp.: Analog (Auxiliary) Input ection Voltage Range: Setpoint Range: Burden: Terminals: -3 Vdc to +3 Vdc -30% to +30% shift 1 k A, B Type Tests Shock: Vibration: Metering Salt Fog: Accuracy of all metering values assumes 25°C, 50/60 Hz and less than 20% THD. Weight: Phase Angle 3 Main Index 0 to 360° 2.
SECTION 2 • HUMAN-MACHINE INTERFACE TABLE OF CONTENTS SECTION 2 • HUMAN-MACHINE INTERFACE .................................................................................... 8 GENERAL....................................................................................................................................... 8 FRONT PANEL CONTROLS AND INDICATORS ........................................................................... 8 INITIAL ADJUSTMENTS .......................................................
SECTION 2 • HUMAN-MACHINE INTERFACE GENERAL The DVR2000E human-machine interface (HMI) consists of front panel controls and indicators and a rear panel communication port. S2 FRONT PANEL CONTROLS AND INDICATORS ection DVR2000E front panel controls and indicators consist of 12 red LEDs and three pushbuttons. Figure 2-1 illustrates the front panel controls and indicators of the DVR2000E. The LEDs indicate control mode and status conditions and are also used when adjusting settings at the front panel.
Table 2-2. DVR2000E Front Panel Mode Status Indicator Descriptions Indicator Description Over Excitation LED #12 This LED blinks rapidly when the Overexcitation Protection feature is enabled and the field voltage exceeds the setpoint (80 V default) for 15 seconds. The DVR2000E will shut down when an overexcitation condition is detected. The Over Excitation LED blinks for 5 seconds when the DVR2000E is powered up following an overexcitation condition.
MAKING SETTINGS CHANGES The following paragraphs describe how the HMI is used to make setting changes. Front Panel Operation The LEDs indicate control mode and status conditions and are also used when adjusting settings at the front panel. Repeatedly pressing the “SELECT” button steps through the various adjustments, starting with the “Course Voltage” adjustment and progressing through to the “Fine Voltage” adjustment. The next press of the “SELECT” button exits the adjustment mode.
1 - 3 Phase Sensing LED #2 This LED blinks slowly when selecting single or three phase sensing via the front panel push buttons. When in this adjustment mode, LED #1 is on if single phase sensing is selected, LED #3 is on if three phase sensing is selected. Coarse Voltage LED #1 This LED blinks slowly when the “Coarse Voltage” level is selected for adjustment via the front panel push buttons. Setting Level Indication Indication of a setting level is provided by the 12 front panel LED indicators.
Table 2-6. Manual Mode (On/Off) Select Manual Mode On/Off – LED 3 Blinking Slowly LED MODE 12 N/A 11 N/A 10 N/A 9 N/A 8 N/A 7 N/A 6 N/A 5 N/A 4 N/A 3 N/A 2 ON 1 OFF S2 ection Table 2-7. Manual Mode (If – Limit) Adjustment Ranges Manual Mode Adjust – LED 4 Blinking Slowly Adjustment Range: 0 to 3 Adc Increment: 0.01 Adc LED Minimum Value Maximum Value 12 2.75 3 11 2.50 2.74 10 2.25 2.49 9 2.00 2.24 8 1.75 1.99 7 1.50 1.74 6 1.25 1.49 5 1.00 1.24 4 0.75 0.99 3 0.50 0.74 2 0.25 0.49 1 0 0.24 Table 2-8.
Table 2-9. VAR Control Adjustment Ranges * VAR Control Adjust – LED 6 Blinking Slowly Maximum Adjustment Range: −100% (absorb) to +100% (generate) Increment: 1.0% LED Minimum Value † Maximum Value † 12 84 100 11 67 83 10 51 66 9 34 50 8 17 33 7 1 16 6 -16 0 5 -33 -17 4 -49 -34 3 -66 -50 2 -83 -67 1 -100 -84 * Var/PF control is available only on DVR2000EC. † Minimum and maximum values may differ from the Table 2-9 values if the value has been changed in MARATHON-DVR2000E-32 software.
Table 2-11. Underfrequency Adjustment Ranges Underfrequency Adjust – LED 7 Blinking Slowly Maximum Adjustment Range: 40 to 65 Hz Increment: 0.1 Hz LED Minimum Value Maximum Value 12 63.0 65.0 11 60.9 62.9 10 58.8 60.8 9 56.7 58.7 8 54.6 56.6 7 52.5 54.5 6 50.5 52.4 5 48.4 50.4 4 46.3 48.3 3 44.2 46.2 2 42.1 44.1 1 40.0 42.0 S2 ection Table 2-12. Droop Adjustment Ranges Droop Adjust – LED 8 Blinking Slowly Adjustment Range: 0 to 10% Increment: 0.25% LED Minimum Value * Maximum Value * 12 9.25 10.00 11 8.
Table 2-13. Stability Range Selection Settings Stability Range Select – LED 9 Blinking Slowly Adjustment Range per LED: 1 Frame/Poles LED Range Selected 12 N/A 11 N/A 10 N/A 9 N/A Programmable 8 21 1,000/6 7 7 740/6 6 6 1,000/4 5 5 740/4 4 4 570/4 3 3 430/4 2 2 360/4 1 1 Table 2-14. Gain Adjustment Ranges Gain Adjust – LED 10 Blinking Slowly Maximum Adjustment Range: 0.5 to 4.5 kg for AVR and 0 to 100 kg for FCR When the unit is operating in AVR, PF, and var modes, gain adjustments are made to AVR kg.
COMMUNICATION PORT A communication port is located on the rear panel and consists of a female RS-232 (DB-9) connector. The communication port serves as an interface for programming (setup) of the DVR2000E. Figure 2-2 illustrates the location of the communication port. S2 ection Programming requires a standard 9-pin serial communication cable connected between the DVR2000E and an IBM-compatible PC or handheld computer operating with MARATHON-DVR2000E-32 software.
SECTION 3 • FUNCTIONAL DESCRIPTION TABLE OF CONTENTS SECTION 3 • FUNCTIONAL DESCRIPTION ............................................................................................18 INTRODUCTION..................................................................................................................................18 DVR2000E FUNCTION BLOCKS ........................................................................................................18 Analog Inputs.......................................
SECTION 3 • FUNCTIONAL DESCRIPTION INTRODUCTION This section describes how the DVR2000E functions and explains its operating features. To ease understanding, DVR2000E functions are illustrated in the block diagram of Figure 3-1. A detailed description of each function block is provided in the paragraphs under the heading of DVR2000E Function Blocks.
Generator Voltage Generator voltage is monitored at terminals E1 (A-phase), E2 (B-phase), and E3 (C-phase). Nominal voltages of up to 600Vac may be sensed at these terminals. Voltage applied to these inputs is scaled and conditioned before being applied to the input of the ADC. The voltage signal from phase C and A (VC-A) of the generator is used by the ADC to calculate the rms value of generator voltage across phases C and A.
Raise Closing a contact across terminals 6U and 7 causes the active operating setpoint to increase. This function is active as long as the contact is closed. Lower Closing a contact across terminals 6D and 7 causes the active operating setpoint to decrease. This function is active as long as the contact is closed. Var/Power Factor Control (52J/K) Option Closing a contact across terminals 52J and 52K disables var/power factor control.
Front Panel Switches Changes to settings can be made at the front panel using the three pushbutton switches. These push-buttons are labeled Select, Up, and Down. Section 2, Human-Machine Interface provides more in-formation about the front panel switches. Relay Output A common alarm output contact is provided through terminals AL1 and AL2. This normally open, form A contact annunciates alarm or generator trip conditions and closes in the event of a protective shutdown or transfer.
with an infinite bus. The DVR2000E(C) calculates generator power factor using the sensed generator output voltage and current quantities and then adjusts the dc excitation current to maintain power factor at the setpoint. Power factor control is enabled or disabled through the front panel switches, Windows® or Palm OS® software. When the software is turned on, it is enabled or disabled through the Var/Power Factor Control (52J/K) contact input circuit. The power factor setpoint is adjustable between 0.
• • • • • • Overexcitation shutdown Generator overvoltage shutdown DVR overtemperature shutdown Loss of generator sensing shutdown Overexcitation limiting Crowbar shutdown Each function, except Crowbar Shutdown, has a corresponding front panel indicator that lights when the function is active. An active function (except Crowbar Shutdown) is also annunciated through the Windows® or Palm OS® communication software.
Crowbar Shutdown The Crowbar Shutdown Circuit protects the generator rotor from overcurrent damage resulting from a shorted DVR2000E power switch. During operation, if the field voltage exceeds the setpoint and the power stage receives no gating pulses for 1.5 seconds, the Crowbar Circuit activates and places a short-circuit across the DVR2000E input power terminals. This protects the generator by blowing the input power fuse and removing operating power from the device.
SECTION 4 • INSTALLATION TABLE OF CONTENTS SECTION 4 • INSTALLATION.....................................................................................................................26 GENERAL............................................................................................................................................26 MOUNTING .........................................................................................................................................26 CONNECTIONS ..............
SECTION 4 • INSTALLATION GENERAL The DVR2000E is delivered in a sturdy carton to prevent shipping damage. Upon receipt, check the part number against the requisition and packaging list for agreement. Inspect for damage, and if there is evidence of such, immediately file a claim with the carrier and notify your sales representative or a sales representative at Marathon Electric. If the unit is not installed immediately, store it in the original shipping package in a moisture and dust free environment.
S4 ection Figure 4-1.
S4 ection Figure 4-2.
CONNECTIONS DVR2000E connections are dependent on the application. Incorrect wiring may damage the unit. NOTE Be sure that the DVR2000E is hard-wired to earth ground with no smaller than 12 AWG copper wire attached to the ground terminal on the rear of the unit case. When the unit is configured in a system with other devices, it is recommended to use a separate lead to the ground bus from each device. DVR2000E Terminations DVR2000E units have two types of interface terminals (Figure 4-3).
Generator Voltage Sensing Inputs The generator voltage sensing terminals are labeled E1, E2, and E3. A single-phase sensing connection is obtained by connecting the C-phase sensing input to terminals E2 and E3. Table 4-2 lists the terminal assignments for three-phase and single-phase generator voltage sensing. Table 4-1.
Chassis Ground The chassis ground terminal is labeled GND. Power (Field) Output The field output terminals for connection to the generator exciter field are labeled F+ and F-. Relay Output The common alarm relay output contact may be accessed at the terminals labeled AL1 and AL2. The relay output is normally open. Communication Port The RS-232 port on the rear panel uses a DB-9 female connector.
Figure 4-5. Personal Computer to DVR2000E Connections DVR2000E Connections for Typical Applications S4 ection Figures 4-6 through 4-9 illustrate typical applications using the DVR2000E. Figure 4-6 shows an application where the DVR2000E is connected for three-phase voltage sensing. Figure 4-7 shows an application with single-phase voltage sensing while Figure 4-8 illustrates an application with a single-phase generator.
S4 Caution The DVR2000E CT connections are reversed from the DVR2000 ection Figure 4-6.
S4 Caution The DVR2000E CT connections are reversed from the DVR2000 ection Figure 4-7.
S4 ection Figure 4-8.
Figure 4-9. Cross-Current (Reactive Differential) Connections for Two Generators S4 ection �� ��� � ��� ���� ���� �������� �� ���� ��� � ��� ���� ���� ��� ������ ������� � ��� � � � � �� ��� � ��� ���� ���� �������� Figure 4-10.
PRELIMINARY SETUP WARNING! Use caution when working around the rear of the DVR2000E. Dangerous voltage levels are present at the exposed heatsinks when the unit is energized. Before starting the generator and DVR2000E for the first time, proceed as follows. a. Tag and disconnect all wiring to the DVR2000E. Be sure to insulate the wire terminals to prevent a short. b. Start the prime mover and perform all engine governor adjustments. c.
SECTION 5 • MARATHON-DVR2000E-32 SOFTWARE FOR WINDOWS® OS TABLE OF CONTENTS SECTION 5 • MARATHON-DVR2000E-32 SOFTWARE FOR WINDOWS® OS ........................................40 INTRODUCTION..................................................................................................................................40 INSTALLATION ....................................................................................................................................40 Installing MARATHON-DVR2000E-32 .........
Figure 5-3. System Configuration Screen...................................................................................................41 Figure 5-4. Communication Port Menu Selection .......................................................................................42 Figure 5-5. Password Dialog Box................................................................................................................42 Figure 5-6. Communication Initialization Screen .........................................
SECTION 5 • MARATHON-DVR2000E-32 SOFTWARE FOR WINDOWS® OS INTRODUCTION MARATHON-DVR2000E-32 software provides a communication link between the DVR2000E and the user. This software enables the user to enter all DVR2000E settings and read all system metering values through an easy to use graphical interface. PID (Proportional + Integral + Derivative) software within the application enables the user to establish proper PID parameters based on a specified generator and/or exciter time constants.
Figure 5-2. Marathon-DVR2000E - Title and Version S5 ection Figure 5-3. System Configuration Screen Initial Adjustments CAUTION Read and understand the operation of the individual adjustments before attempting any initial adjustments. Before starting the generator, the procedures in the following paragraphs should be performed. Remove the 5 ampere fuse before starting the generator for the first time. Perform all preliminary engine governor adjustments without the regulator energized.
Start and run the generator at rated speed. The regulator will perform the self-test and enter a shutdown mode. At this time, initial adjustments can be made. After the initial adjustments are made, shut down the generator and connect the remaining regulator leads. The generator may be started and final adjustments may be performed on the regulator.
Figure 5-6. Communication Initialization Screen NOTE MARATHON-DVR2000E-32 may display the dialog box of Figure 5-7 when initializing DVR2000E communication, obtaining DVR2000E configuration settings or performing other tasks. It’s important to wait until the box disappears before trying to execute communication commands. Issuing commands while the Wait dialog box is present may disrupt communication between MARATHON-DVR2000E-32 and the DVR2000E. S5 ection Figure 5-7. Wait Dialog Box .
A setting is changed by clicking within the setting field and typing the new setting. The range limit of a setting can be viewed by double-clicking the setting. Any setting changes made on a setting group screen must be sent to the DVR2000E before viewing other screens. Otherwise, the setting changes will be lost. A single setting change can be sent to the DVR2000E by pressing the Enter key on your PC keyboard. Multiple setting changes can be sent to the DVR2000E by clicking the SendToDVR button.
Figure 5-8. System Configuration Screen Regulator Sensing Voltage (V). The nominal generator line-to-line ac voltage obtained from the generator sensing transformer is entered in this setting field. Voltages within the ranges of 100 to 140 Vac, 200 to 280 Vac, or 340 to 560 Vac may be entered in 0.1 Vac increments. A setting of 600 Vac is also possible. Regulator Sensing Current (A).
Figure 5-9. Setting Adjustments Screen, Setpoint Tab S5 ection Automatic Voltage Regulator (AVR) - AVR Setpoint (V). This setting field is used to enter the desired generator output terminal voltage. The AVR setpoint value range depends on the regulator sensing voltage and band setting. Fine Voltage Adjustment - Band Setting (%). The Band Setting determines the minimum and maximum adjustment allowed to the AVR Setpoint.
Figure 5-10. Setting Adjustments Screen, Startup Tab Startup Control - Gen Soft Start Time (sec). This setting defines the time limit for the generator soft-start voltage offset. The soft-start time can be set from 1 to 120 seconds in 1 second increments. Underfrequency Setting - Corner Frequency (Hz). The Corner Frequency setting defines the value of frequency that causes the DVR2000E to adjust the voltage setpoint so that the generator voltage follows the selected volts per hertz slope.
Figure 5-11. Setting Adjustments Screen, Engine Unloading Tab Control Gain The Control Gain screen consists of one tab labeled Control Gain. Click the Gain button to access the Control Gain screen or click Screens on the menu bar and click Control Gain. S5 ection Control Gain Tab Control gain settings are shown in Figure 5-12 and are described in the following paragraphs. Stability Range. This setting selects one of 7 preset stability ranges within the DVR2000E.
Figure 5-12. Control Gain Screen AVR/FCR - Integral Gain KI. This setting selects the integral constant (KI) stability parameter. The DVR2000E supplies a value that is equivalent to KI multiplied by the integral of the error between the voltage setpoint and the actual generator output voltage. KI values of 0 to 2,000 may be entered in increments of 0.01. Increasing the value of KI decreases the time required to reach steady state. AVR/FCR - Derivative Gain KD.
Analysis Click the Analysis button or click Screens on the Menu bar and click Analysis to view the Analysis screen. The Analysis screen consists of four tabs: VAR, PF, AVR, and FCR. Each of the tabs displays four metered sensing values and has six alarm signal indicators. Metered sensing values include Vrms (rms voltage), Ifd (dc field current), reactive power (vars), and power factor (PF).
The setpoint value currently set in the unit by any of the above methods is displayed in the current setpoint textbox. To return to the nominal setting the button adjacent to AVR Setpoint (V) (Nominal) should be pressed. If the AVR analysis screen is left without returning to nominal setpoint, a message box (Figure 5-14) is shown which allows the user to return to nominal setpoint by pressing YES or remain at the current setpoint by pressing NO. S5 ection Figure 5-13.
Figure 5-15. Analysis Screen, FCR Tab S5 ection Field Current Step Response - Increment of FCR Setpoint (A). These two fields indicate the increase that occurs to the FCR setpoint when the corresponding Increment button is clicked. The “% increase” field is used to set and indicate the percentage that the FCR setpoint is increased when the Increment button is clicked. The “FCR Setpoint =” field indicates the value of current that corresponds to the “% increase” field.
Figure 5-16. Message Box to Return to FCR Nominal Setpoint PF Tab (Available on DVR2000EC only) Figure 5-17 illustrates the settings, sensing values, and alarm signal indicators of the PF tab. Each setting of the PF tab is described in the following paragraphs. S5 ection Figure 5-17. Analysis Screen, PF Tab Power Factor Step Response - Power Factor Setpoint (Nominal). This read-only field indicates the PF setpoint. (The PF setpoint is set by using the Setpoint tab of the Setting Adjustments screen).
Power Factor Step Response - Meter. The meter in the PF tab shows the value selected. If an PF setpoint value is sent by increase, decrease or setpoint button the meter shows the corresponding value and meter value text box also displays it. Any value within the range can either be input to meter value text box or selected by dragging the pointer in the meter using mouse. This value can then be sent to the unit by pressing Send button.
Figure 5-19. Analysis Screen, VAR Tab VAR Step Response - Meter. The meter in the VAR tab shows the value selected. If an VAR setpoint value is sent by increase, decrease or setpoint button the meter shows the corresponding value and meter value text box also displays it. Any value within the range can either be input to meter value text box or selected by dragging the pointer in the meter using mouse. This value can then be sent to the unit by pressing Send button.
Figure 5-21. Protection Settings Screen Remove S5 ection OEL - Current Level (A). The value of current in this field determines the excitation level that will cause the DVR2000E to issue an overexcitation limit alarm. A current level of 0 to 7.5 A may be entered in 0.001 increments. When the level of field current increases above the value of this field, the OVEREXCITATION SHUTDOWN LED on the front panel lights and the OEL time delay starts timing down. OEL - Alarm Time Delay (sec).
Operation Tab Operation tab metering values, setpoint values and control functions are illustrated in Figure 5-22. Figure 5-22. Metering, Operation and Alarms - Operation Tab Gen Voltage (V). These metering values report the status of the VA-B, VC-B, VC-A, and VAVG generator voltages and are the products of the voltage sensed at terminals E1, E2, and E3 and the Generator PT ratio. All metering values are updated once each second.
Reactive Power (var). This value is the calculated product of the metered generator voltage (VAVG), metered generator current (IB) square root of 3 and the sine of the metered phase angle. See Equation 5-3. Equation 5- 3. Reactive Power Equation Power Factor. This value is the calculated result of dividing the Real Power (W) value by the Apparent Power (VA) value. See Equation 5-4. Equation 5- 4. Power Factor Equation Operating Status.
the Regulator Sensing Voltage setting plus/minus the Band setting. For example, a Regulator Sensing Voltage setting of 100 volts and a Band setting of 10 percent allows the Fine Adjustment function to increase the voltage setpoint to a maximum of 110 volts and decrease the voltage setpoint to a minimum of 90 volts. For VAR, PF or FCR modes, the Raise and Lower buttons allow fine adjustment over the entire adjustment range.
PID DATA MARATHON-DVR2000E-32 enables generator stability to be set through the automatic calculation of PID parameters. PID stands for Proportional, Integral, Derivative. The word proportional means that the response of the DVR2000E output is proportional or relative to the amount of change that is observed. Integral means that the DVR2000E output is proportional to the amount of time that a change is observed. Integral action eliminates offset.
Adding to the PID List CAUTION Improper PID numbers will result in poor system performance or system damage. PID parameters can be added to a list and recalled for operation and comparison. To add to the list, type a name for the generator (or other appropriate information) in the generator information box. Select the generator time constant. Observe the PID gain parameters in the Field Output Data fields. If these gain parameters are appropriate, click the Add to PID List button.
Figure 5-25. User Information Dialog Box for Settings List A settings file is created by clicking the save icon or by clicking File on the Menu bar and then clicking Save. When the file command is given, a dialog box asks if you want to save the current settings into a DVR2000E data file. Clicking Yes displays a Save As dialog box where the settings are assigned a file name and then saved. All DVR2000E settings files are automatically given a .de1 extension by MARATHON-DVR2000E-32.
PASSWORD PROTECTION Password protection guards against unauthorized changing or viewing of DVR2000E settings. A single password protects all DVR2000E settings. The DVR2000E is delivered with a default password of dvr. Changing the password provides security against unauthorized changes to settings. Once changed, the password should be stored in a secure location. If the user-defined password is lost or forgotten, MARATHON-DVR2000E-32 must be reloaded to restore the default password.
compatible PC running the Embedded Program Loader software. It is not necessary to physically replace EPROM chips to update the program. The process of updating the embedded firmware can be started by clicking DVR2000ELoad on the menu bar and clicking Uploading Embedded Software. A warning window, Figure 5-28, will be displayed.
The DVR2000E Embedded Program Loader (Figure 5-31) will be displayed by clicking Yes. Figure 5-31. DVR2000E Embedded Program Loader Clicking the Get Device Information button displays the current device’s model number, style number, application program version and serial number in the lower left hand corner of Figure 5-31. CAUTION If power is lost or communication is interrupted during transfer, the unit will not recover and will no longer be operational.
Figure 5-33. Open Dialog Box Select the location of the embedded firmware update file, select the file, and click Open. The embedded firmware will begin transferring from the PC to the DVR 2000E. A progress bar, as displayed in Figure 5-34 marks the progress of the transfer. S5 ection Figure 5-34. Transferring Hex File Dialog Box The DVR 2000E unit will reboot automatically upon completion of the transfer.
TERMINATING COMMUNICATION DVR2000E communication is terminated by clicking on Communications on the menu bar, and clicking Close Comm Port. You are asked if you want to save the settings to EEPROM. This question is asked even if no changes were made to the DVR2000E settings. When you execute the Close command (with a Yes or No to save settings to EEPROM), communication with the DVR2000E is terminated.
SECTION 6 • MARATHON – DVR2000E SOFTWARE FOR THE PALM OS® PLATFORM TABLE OF CONTENTS SECTION 6 • MARATHON – DVR2000E SOFTWARE FOR THE PALM OS® PLATFORM .......................70 INTRODUCTION..................................................................................................................................70 INSTALLATION ....................................................................................................................................70 Installing The Software ................
FIGURE 6-9. SOFTWARE STARTUP SCREEN ........................................................................................74 FIGURE 6-10. WHICH MODE SCREEN ....................................................................................................74 FIGURE 6-11. SETTINGS SELECTION SCREEN.....................................................................................75 FIGURE 6-12. DOWNLOADING PROGRESS ...........................................................................................
SECTION 6 • MARATHON – DVR2000E SOFTWARE FOR THE PALM OS® PLATFORM INTRODUCTION Marathon’s software for the Palm OS® platform provides a portable communication link between the DVR2000E and the user. The software enables the use of a Palm OS® handheld or personal digital assistant (PDA) to view and change DVR2000E settings and create a settings file that can be uploaded to DVR2000E units.
Figure 6-1. Welcome Screen Figure 6-2. Selection Destination Directory Screen 3. Accept the default installation location by clicking Next> or change the location to the desired folder and click Next>. The Modules Selection Screen (Figure 6-3) appears. S6 ection Figure 6-3. Modules Selection Screen 4. Select all of the software files for installation by clicking the Select all button. Click the Next> button to proceed to the Select A User Screen (Figure 6-4).
Figure 6-4. Select A User Screen 5. Click the check box next to the desired user or click the Select all button to make the software available to all users. Click the Next> button to complete the installation. The Installation Complete Screen (Figure 6-5) appears and confirms that the software was installed successfully. Click the Quit button to exit the setup utility. Figure 6-5. Installation Complete Screen S6 ection 6.
Figure 6-6. Main Menu Icons Screen Figure 6-7 Please Enter Password Screen S6 ection Figure 6-8. Password Is Incorrect Screen If the password entered is correct, the Software Startup Screen (Figure 6-9) appears briefly followed by the Which Mode Screen (Figure 6-10) asking if you want to work on-line or off-line. NOTE Ensure that the handheld is connected to the DVR2000E with the correct cable before attempting to work in the On-Line mode.
Figure 6-9. Software Startup Screen Figure 6-10. Which Mode Screen S6 ection INITIAL ADJUSTMENTS CAUTION Read and understand the operation of the individual adjustments before attempting any initial adjustments. Before starting the generator, the procedures in the following paragraphs should be performed. Remove the 5 ampere fuse before starting the generator for the first time. Perform all preliminary engine governor adjustments without the regulator energized.
SOFTWARE OPERATING MODES The software has two modes of operation: On-Line and Off-Line. On-Line mode enables direct com-munication with the DVR2000E. In On-Line mode, DVR2000E settings can be viewed and changed, and system alarms and status indicators can be verified. The Off-Line mode can be used to view and edit settings files when the handheld is not connected to the DVR2000E. The handheld can then be connected to the DVR2000E and the settings file uploaded.
Tapping the Open button displays the File Operations Screen of Figure 6-13. One of 10 user-created settings files or the factory-default settings file can be selected from the list displayed on this screen. When the settings file name is tapped, the settings are retrieved. A screen similar to the one shown in Figure 6-12 is displayed while the software retrieves the factory-default settings or user-created settings file.
Figure 6-14. Main Screen Change Password The password can be changed without having to re-enter the existing password. From the Main Screen, tap the Menu silk screen button or the title bar, “MARATHON DVR2000E.” The Change Password Dialog Box Screen (Figure 6-15) appears. Tapping “Change Password” displays the Enter NEW Password Screen (Figure 6-16). “Cancel” returns you to the Main Screen. Enter the new password and tap “OK.
Figure 6-17.New Password Is Screen Navigating Through the Setting Groups DVR2000E settings are divided into the seven groups/screens listed below. Each setting group/screen is accessed from the main screen. • Configuration • Settings • Control • Limiter • AVR/FCR Gain • Protection • Var/PF Gain A group of settings is accessed by tapping the group name listed on the main screen. A summary of the individual settings available at each screen is provided in Table 6-1. Table 6-1.
Changing Settings When a setting screen is selected and displayed, the description for each setting is listed in the Item column. The value for each setting is listed in the Value column. And the range for the highlighted setting is listed in the Settings Range box. To change a setting, highlight the desired setting by tapping it. Ensure that the cursor is on the Change to: line and enter the new value in the Graffiti® writing area of the handheld.
Figure 6-20 (Alarm/Contact Status Screen) shows how the screen appears after all polling is complete. The screen displays the status of the DVR2000E front panel LEDs. An alarm condition is indicated by a checked box (x). The screen also indicates the position of the DVR2000E 52 LM, and 52 JK contact inputs. To refresh the status of the Alarm/Contact Status indicators, tap the Update button. To return to the Main Screen, tap the Back icon 3). Figure 6-20.Alarm/contact Status Screen Figure 6-21.
Operating Mode Buttons If the Var/PF option is installed, the Systems Status Screen may be different than that of Figure 6-22. This is illustrated in Figure 6-23, System Status With Operating Mode Screen. The Operating Mode segment of the System Status Screen (Figure 6-23) has three buttons labeled OFF, PF and VAR. A box around the Operating Mode’s OFF, PF and VAR buttons indicates which mode is selected.
VAR, PF or FCR modes, the Raise and Lower buttons allow fine adjustment over the entire adjustment band. To return to the main screen, tap the Back icon. Software Version Information The "i" button, located in the upper right-hand corner of the Main Screen (Figure 6-14), can be tapped to view the About Screen of Figure 6-25. This screen displays the version number of the handheld and the DVR2000E’s application version information.
Figure 6-27. Numeric Settings Screen SOFTWARE FILE OPERATIONS SCREEN The File Operations Screen (Figure 6-13) displays a list of 10 user-created settings files and one factory-default settings file. When less than 10 user-created settings files exist, placeholders labeled "– empty –" occupy unused locations in the list. Tapping the name of a user-created file or the default settings file loads the file settings into software.
any of the software screens. 11. Tap OK to acknowledge that the settings were saved to DVR2000E memory. Reading Settings from the DVR2000E DVR2000E settings are read into the software on your handheld by performing the following steps. 1. On the software Main Screen, tap the down arrow (6) on the Other Pages: line. 2. Select File Operations from the drop-down menu and then tap the Open button in the Which Settings? dialog box to access the File Operations Screen. 3.
SECTION 7 • MAINTENANCE AND TROUBLESHOOTING TABLE OF CONTENTS SECTION 7 • MAINTENANCE AND TROUBLE-SHOOTING.....................................................................86 PREVENTATIVE MAINTENANCE .......................................................................................................86 TROUBLESHOOTING .........................................................................................................................86 Generator Voltage Does Not Build...............................
SECTION 7 • MAINTENANCE AND TROUBLESHOOTING PREVENTATIVE MAINTENANCE The only preventive maintenance required on the DVR2000E is to periodically check that the connections between the DVR2000E and the system are clean and tight. DVR2000E units are manufactured using state-of-the-art, surface-mount technology. As such, Marathon Electric recommends that no repair procedures be attempted by anyone other than Marathon Electric personnel.
If the soft start settings are incorrect, adjust the settings. If the soft start settings have no effect, proceed to Step 8. Step 8. Replace the DVR2000E unit. If replacing the DVR2000E unit does not correct the malfunction, then the generator is defective. Consult with the generator manufacturer. Low Generator Output Voltage Step 1. Verify that the voltage adjustment is not set too low. If the voltage adjustment is too low, adjust it to the correct setpoint.
If the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential transformer with the correct one. If the sensing potential transformer is correct, proceed to Step 3. Step 3. High generator output voltage may occur when operating in droop mode with a capacitive load. If the high voltage condition is not caused by the droop function, proceed to Step 4. Step 4. Replace the DVR2000E unit. Poor Voltage Regulation Step 1.
If the Stability Level is not properly set, reset the Stability Level. OVEREXCITATION SHUTDOWN Indicator Is Annunciating Step 1. Verify that the field overvoltage setpoint is adjusted properly. If not properly adjusted, readjust the field overvoltage setpoint. If properly adjusted, proceed to Step 2. Step 2. Check for generator overloading. If the generator is operating with a larger than rated load, shed load. If the generator is operating with a rated or less than rated load, proceed to Step 3.
If the generator exciter field is not shorted, proceed to Step 4. Step 4. Replace the DVR2000E. If replacing the DVR2000E does not correct the malfunction, proceed to Step 5. Step 5. Refer to the generator manual. Generator is defective. UNDERFREQUENCY ACTIVE Indicator Is Annunciating Step 1. Verify that the generator is operating at rated speed. If the generator is not operating at rated speed, adjust the generator speed. If the generator is operating at the rated speed, proceed to Step 2. Step 2.
Marathon Electric Mfg. Corp. P.O. Box 8003 Wausau, WI 54402-8003 USA Phone: 715.675.3359 Fax: 715.675.8026 www.marathonelectric.