SERVICE MANUAL SERVICE MANUAL
CREDITS/COPYRIGHT ©2001–2002 Best Lock Corporation dba Best Access Systems. All rights reserved. Printed in the United States of America. Information in this document is subject to change without notice and does not represent a commitment on the part of Best Access Systems. The software described in this document are furnished under a license agreement or nondisclosure agreement. This publication is intended to be an accurate description and set of instructions pertaining to its subject matter.
CONTENTS FIGURES IX GETTING STARTED 1–1 Introduction 1–1 B.A.S.I.S. V product overview 1–2 System overview 1–2 Mortise lock overview 1–4 Cylindrical lock overview 1–4 Certifications and standards 1–5 B.A.S.I.S.
Contents Mortise components 2–17 Mortise case 2–17 Other mortise components 2–19 Cylindrical components 2–21 Cylindrical chassis 2–22 Other cylindrical lock components 2–23 EXIT HARDWARE TRIM FUNCTIONS AND PARTS 3–1 Function descriptions 3–2 Trim components 3–3 Magnetic stripe reader and trim 3–3 Smart card reader and trim 3–6 Dual validation reader and trim 3–9 Proximity reader and trim 3–12 Cylinders and related components 3–15 Mortise cylinder and related components 3–15 Rim cylinder and related co
Contents SERVICING STANDARD MORTISE TRIM PARTS 5–1 Servicing the levers 5–2 Removing the levers 5–2 Reinstalling the levers 5–2 Servicing the inside and outside escutcheons 5–3 Removing the inside and outside escutcheons 5–3 Reinstalling the inside and outside escutcheons 5–6 Servicing the mounting plates 5–13 Removing the mounting plates 5–13 Reinstalling the mounting plates 5–13 Servicing the core 5–14 Removing the core 5–14 Reinstalling the core 5–14 Servicing the mortise case faceplate 5–15 Removing
Contents Servicing the sensor module 6–16 Removing the sensor module 6–16 Reinstalling the sensor module 6–16 Servicing the deadbolt, turn knob hub, and spacer 6–17 Removing the deadbolt, turn knob hub, and spacer 6–17 Reinstalling the deadbolt, turn knob hub, and spacer 6–18 Servicing the cylinder clamp plate 6–19 Removing the cylinder clamp plate 6–19 Reinstalling the cylinder clamp plate 6–19 SERVICING CYLINDRICAL PARTS 7–1 Servicing the core and throw member 7–2 Removing the core and throw member 7–2
Contents Servicing the cylinder 8–10 Removing the mortise cylinder 8–10 Reinstalling the mortise cylinder 8–10 Removing the rim cylinder for Precision Hardware installations 8–11 Reinstalling the rim cylinder for Precision Hardware installations 8–11 Removing the rim cylinder for Von Duprin installations 8–12 Reinstalling the rim cylinder for Von Duprin installations 8–12 Servicing the B.A.S.I.S.
Contents Removing the dual validation reader assembly 9–25 Reinstalling the dual validation reader assembly 9–27 Removing the proximity reader assembly 9–28 Reinstalling the proximity reader assembly 9–29 SERVICING EXIT HARDWARE TRIM ESCUTCHEON PARTS 10–1 Servicing the mounting standoffs 10–2 Removing the mounting standoffs 10–2 Reinstalling the mounting standoffs 10–2 Servicing the escutcheon gasket 10–3 Removing the escutcheon gasket 10–3 Reinstalling the escutcheon gasket 10–3 Servicing the lift finge
Contents Servicing the motor assembly 10–16 Removing the motor assembly 10–16 Reinstalling the motor assembly 10–17 Servicing the locking plate 10–20 Removing the locking plate 10–20 Reinstalling the locking plate 10–21 Servicing the yoke 10–22 Removing the yoke 10–22 Reinstalling the yoke 10–23 Servicing the beam and beam roller 10–24 Removing the beam and beam roller 10–24 Reinstalling the beam and beam roller 10–25 Servicing the lever assembly 10–26 Removing the lever assembly 10–26 Reinstalling the leve
Contents LOCK HISTORY EVENT TYPES A–1 INSTALLATION INSTRUCTIONS B–1 INDEX x C–1 B.A.S.I.S.
FIGURES GETTING STARTED System overview diagram 1–3 Mortise lock overview diagram 1–4 Cylindrical lock overview diagram 1–4 STANDARD FUNCTIONS AND PARTS Understanding mortise function drawings 2–2 Understanding the cylindrical function drawing Cylindrical chassis diagram 2–4 2–21 Other cylindrical lock components 2–23 EXIT HARDWARE TRIM FUNCTIONS AND PARTS Mortise cylinder and related components diagram Rim cylinder and related components diagram Levers diagram 3–15 3–16 3–17 SHARED STANDA
Figures Locating the backup battery tab 5–6 Reinstalling the trim hole inserts and bushings 5–7 Feeding the wire harness connectors through the harness hole Making the motor connection and sensor connections Securing the escutcheons 5–8 5–9 5–10 Reinstalling the battery pack (four-cell pack shown) 5–11 Reinstalling the battery door (four-cell door shown) 5–12 Removing and reinstalling the mounting plates Removing and reinstalling the core 5–13 5–14 Removing and reinstalling the mortise case f
Figures Removing the inside rose liner 7–15 Removing the outside rose liner 7–15 Reinstalling the outside rose liner Reinstalling the inside rose liner 7–16 7–17 SERVICING EXIT HARDWARE TRIM PARTS Removing and reinstalling the battery cover on the battery bracket Removing and reinstalling the battery pack 8–4 Removing and reinstalling the battery bracket on the door 8–6 Removing and reinstalling the com port in the battery bracket Removing and reinstalling the core Mortise cylinder components Rim
Figures Removing the smart card reader assembly from the outside escutcheon Positioning the smart card reader assembly 9–23 9–24 Removing and reinstalling the screws for the dual validation reader assembly 9–25 Removing the dual validation reader assembly from the outside escutcheon 9–26 Positioning the dual validation reader assembly 9–27 Removing the proximity reader assembly from the outside escutcheon Positioning the proximity reader assembly 9–28 9–29 SERVICING EXIT HARDWARE TRIM ESCUTCHEON PAR
Figures Connecting the sensor harness to the electronics board Removing the V Series sensor switch assembly 11–10 11–11 B.A.S.I.S. Transport Diagnostics window and Diagnostics Codes window 11–13 Connecting the PDA to a standard lock 11–15 Locating the communication port for exit hardware trim Starting B.A.S.I.S.
Figures xvi B.A.S.I.S.
1 GETTING STARTED INTRODUCTION The B.A.S.I.S. V Service Manual contains essential information to help you maintain your B.A.S.I.S. V Locks and EX Series Exit Hardware Trim. Throughout this manual, the term standard B.A.S.I.S. V Locks is used to refer to 35HBV Mortise Locks and 93KBV–95KBV Cylindrical Locks. The term EX Series Exit Hardware Trim refers to EXBV Exit Hardware Trim. B.A.S.I.S.
Getting Started B.A.S.I.S. V PRODUCT OVERVIEW System overview Figure 1.1 shows the components of the B.A.S.I.S. V system. The table below defines each of the components in the system. Components Definition Magnetic stripe card Device that reads, encodes, and erases information on a encoder magnetic stripe card. 1–2 Smart card encoder (not shown) Device that reads, encodes, and erases information on a smart card.
Getting Started Personal computer running B.A.S.I.S. 2002 software Personal digital assistant (PDA) running B.A.S.I.S. Transport software Access card Serial cable Mortise magnetic stripe electronic lock Programming cable Figure 1.
Getting Started Mortise lock overview The diagram below shows an exploded view of the components of the B.A.S.I.S. V Mortise Lock, indicating their orientation to the door. Inside trim Outside trim Figure 1.2 Mortise lock overview diagram Cylindrical lock overview The diagram below shows an exploded view of the components of the B.A.S.I.S. V Cylindrical Lock, indicating their orientation to the door. Inside trim Outside trim Figure 1.3 1–4 Cylindrical lock overview diagram B.A.S.I.S.
Getting Started CERTIFICATIONS AND STANDARDS B.A.S.I.S. V Locks ■ The B.A.S.I.S. 9KBV and 35HBV Locks comply with FCC and Canadian EMC requirements. Mortise locks ■ The strike fits the standard door frame cutout as specified in ANSI A115.1. The 35H locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational, and Grade 2 Security standards. The 35H locks are certified in the Builders Hardware Manufacturers Association Directory.
Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation, start-up, and maintenance of your B.A.S.I.S. V Locks and EX Series Exit Hardware Trim. The installation and upgrade instructions also can be ordered separately: Document Title Doc. No. Installation Instructions for B.A.S.I.S. Cylindrical Locks (with brass escutcheons) T61835 Installation Instructions for B.A.S.I.S.
Getting Started Document Title Doc. No. G09 Installation Specification for EXG & EXBV Exit Hardware Trim for Use with Von Duprin 98/99 Series Devices T61826 G10 Installation Specification for EXG & EXBV Exit Hardware Trim for Use with Precision Hardware 1000/2000 Series Devices T61827 The service manuals referred to in this manual can also be ordered separately: Document Title Doc. No. H Series Service Manual T61964 9K Series Service Manual T56082 8K Series Service Manual T56081 B.A.S.I.S.
Getting Started TECHNICAL SUPPORT Support services Telephone technical support When you have a problem with a B.A.S.I.S. V Lock or EX Series Exit Hardware Trim, your first resource for help is the B.A.S.I.S. V Service Manual. If you cannot find a satisfactory answer, contact your local BEST representative. A factory-trained Certified Product Specialist (CPS) is available in your area whenever you need help.
2 STANDARD FUNCTIONS AND PARTS The following pages contain function descriptions for all standard B.A.S.I.S. V Locks. This chapter also includes exploded diagrams that show all fieldserviceable mechanical parts, diagrams of trim and other miscellaneous parts, as well as trim and reader conversion information. B.A.S.I.S.
Standard Functions and Parts FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types: ■ mortise ■ cylindrical. Mortise functions The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each standard B.A.S.I.S. mortise function. Deadbolt Outside key Latchbolt Turn knob Auxiliary dead latch Outside Figure 2.
Standard Functions and Parts LV–Deadbolt without key override Latchbolt operated by: ■ outside lever—unless locked by internal motor drive mechanism ■ inside lever (deadlocked by auxiliary latch) Latchbolt deadlocked by auxiliary latch Deadbolt operated by: ■ inside turn–knob ■ outside lever when lever is unlocked by internal motor drive mechanism (retracts only) ■ inside lever (retracts only) Outside lever locked and unlocked by: ■ internal motor drive mechanism operated by time– activated electronic signa
Standard Functions and Parts Cylindrical function The following list describes how the latchbolt, outside lever, and inside lever operate for the standard B.A.S.I.S. cylindrical function. Latchbolt Outside key Outside Figure 2.
B.A.S.I.S. V Service Manual TRIM COMPONENTS MAGNETIC STRIPE READER AND TRIM EXPLODED DIAGRAM 21 19 15 2 3 5 4 6 8 11 9 10 12 17 23 24 18 13 14 22 20 7 1 2–5 Figure 2.
Standard Functions and Parts Magnetic stripe reader and trim parts list 2–6 Refer to Figure 2.3 and the table below to find the part that you need. Item Part No. 1 A35455 Qty.
Standard Functions and Parts Item Part No.
21 19 15 2 3 5 4 6 8 11 9 10 12 17 23 Standard Functions and Parts 2–8 SMART CARD READER AND TRIM EXPLODED DIAGRAM 24 18 13 14 22 20 B.A.S.I.S. V Service Manual 16 7 1 Figure 2.
Standard Functions and Parts Smart card reader and trim parts list Refer to Figure 2.4 and the table below to find the part that you need. Item Part No. 1 A35455 Qty.
Standard Functions and Parts Item Part No.
B.A.S.I.S. V Service Manual DUAL VALIDATION READER AND TRIM EXPLODED DIAGRAM 21 19 15 2 3 5 4 6 8 11 9 10 12 17 23 24 18 13 14 22 20 7 1 2–11 Figure 2.
Standard Functions and Parts Dual validation reader and trim parts list 2–12 Refer to Figure 2.5 and the table below to find the part that you need. Item Part No. 1 A35455 Qty.
Standard Functions and Parts Item Part No.
21 19 15 2 3 5 4 6 8 11 9 10 12 17 23 Standard Functions and Parts 2–14 PROXIMITY READER AND TRIM EXPLODED DIAGRAM 24 18 13 14 22 20 B.A.S.I.S. V Service Manual 16 7 1 Figure 2.
Standard Functions and Parts Proximity reader and trim parts list Refer to Figure 2.5 and the table below to find the part that you need. Item Part No. 1 A35455 1 #15 outside lever assemblya (mortise locks) or not shown B55168 1 #15 keyed lever handleb (cylindrical locks) 1 HID proximity reader or 1 Motorola proximity reader 2 See HID proximity reader kit (page 4–4) not shown See Motorola proximity reader kit (page 4–4) Qty.
Standard Functions and Parts Item Part No. Qty.
Standard Functions and Parts MORTISE COMPONENTS Mortise case exploded diagram 1 2 3 25 29 24 28 23 27 22 21 26 20 4 5 19 17 7 6 16 16 18 15 8 9 10 14 13 11 12 Figure 2.7 FV function mortise case exploded diagram (LH case shown) B.A.S.I.S.
Standard Functions and Parts Mortise case parts list 2–18 Refer to Figure 2.7 and the table below to find the part you need. Item Part No. Qty.
Standard Functions and Parts Other mortise components diagram 1 4 2 10 9 3 11 11 5 6 8 Figure 2.8 7 8 Other mortise components B.A.S.I.S.
Standard Functions and Parts Other mortise components parts list 2–20 Refer to Figure 2.8 and the table below to find the part you need. Item Part no. Qty.
B.A.S.I.S. V Service Manual CYLINDRICAL COMPONENTS CYLINDRICAL CHASSIS DIAGRAM Inside Outside Cylindrical chassis diagram Standard Functions and Parts 2–21 Figure 2.
Standard Functions and Parts Cylindrical chassis parts list 2–22 Refer to Figure 2.9 and the table below to find the part you need. Chassis type Part no. Standard chassis D60464 Chassis for non-BEST cores D60332 Free motion chassis D56025 B.A.S.I.S.
Standard Functions and Parts Other cylindrical lock components diagram 3 4 5 1 2 9 6 7 8 Figure 2.10 Other cylindrical lock components Other cylindrical lock components parts list Refer to Figure 2.10 and the table below to find the part you need. Item Part no. Qty.
Standard Functions and Parts 2–24 B.A.S.I.S.
3 EXIT HARDWARE TRIM FUNCTIONS AND PARTS The following pages contain function descriptions for B.A.S.I.S. V EX Series Exit Hardware Trim. This chapter also includes exploded diagrams showing all field-serviceable exit hardware trim parts. B.A.S.I.S.
Exit Hardware Trim Functions and Parts FUNCTION DESCRIPTIONS The following lists describe how the latchbolt, outside lever, and inside trim operate for each EX Series Exit Hardware Trim function.
B.A.S.I.S. V Service Manual TRIM COMPONENTS MAGNETIC STRIPE READER AND TRIM EXPLODED DIAGRAM 31 28 32 29 27 26 24 23 1 3 5 6 7 11 16 14 18 30 17 25 20 8 3–3 2 Figure 3.
Exit Hardware Trim Functions and Parts Magnetic stripe reader and trim parts list 3–4 Refer to Figure 3.1 and the table below to find the part that you need. Item Part No. Qty.
Exit Hardware Trim Functions and Parts Item Part No. 21 A64607 1 Washer 22 See screw kits (page 4–7) 1 Lift finger screw 23 See primary harness kit (page 4–10) 1 Primary harness 24 D64551 1 Mounting plate for Precision Hardware installations not shown D64634 1 Mounting plate for Von Duprin installations B.A.S.I.S. V Service Manual Qty.
31 28 32 29 27 26 24 23 1 3 5 6 7 11 16 14 18 30 17 21 22 B.A.S.I.S. V Service Manual 25 20 8 2 Figure 3.
Exit Hardware Trim Functions and Parts Smart card reader and trim parts list Refer to Figure 3.2 and the table below to find the part that you need. Item Part No. Qty.
Exit Hardware Trim Functions and Parts 3–8 Item Part No. Qty.
B.A.S.I.S. V Service Manual DUAL VALIDATION READER AND TRIM EXPLODED DIAGRAM 31 28 32 29 27 26 24 1 3 5 7 11 6 16 14 23 18 30 17 21 22 20 8 2 3–9 Figure 3.
Exit Hardware Trim Functions and Parts Dual validation reader and trim parts list 3–10 Refer to Figure 3.3 and the table below to find the part that you need. Item Part No. Qty.
Exit Hardware Trim Functions and Parts Item Part No. 21 A64607 1 Washer 22 See screw kits (page 4–7) 1 Lift finger screw 23 See primary harness kit (page 4–10) 1 Primary harness 24 D64551 1 Mounting plate for Precision Hardware installations not shown D64634 1 Mounting plate for Von Duprin installations B.A.S.I.S. V Service Manual Qty.
31 28 32 29 27 26 24 1 3 5 6 7 11 16 14 23 18 30 17 21 22 B.A.S.I.S. V Service Manual 25 20 8 2 Figure 3.
Exit Hardware Trim Functions and Parts Proximity reader and trim parts list Refer to Figure 3.3 and the table below to find the part that you need. Item 1 Part No. See HID proximity reader kit (page 4–4) not shown See Motorola proximity reader kit (page 4–4) Qty.
Exit Hardware Trim Functions and Parts Item 3–14 Part No. Qty.
Exit Hardware Trim Functions and Parts CYLINDERS AND RELATED COMPONENTS Mortise cylinder and related components diagram 2 1 Figure 3.5 Mortise cylinder and related components parts list Mortise cylinder and related components diagram Refer to Figure 3.5 and the table below to find the part you need. B.A.S.I.S. V Service Manual Item Part no. Qty.
Exit Hardware Trim Functions and Parts Rim cylinder and related components diagram 3 2 1 Figure 3.6 Rim cylinder and related components parts list Rim cylinder and related components diagram Refer to Figure 3.6 and the table below to find the part you need. Item Part no. Qty. Description 1 B00689 1 7-pin cylinder assembly 2 C13910 1 Clamp plate 3 A14533 2 Mounting screws not shown A64635 1 Mounting sleevea a. For Von Duprin rim and rod applications only. 3–16 B.A.S.I.S.
Exit Hardware Trim Functions and Parts LEVERS Levers diagram 1 Figure 3.7 Levers parts list 2 Levers diagram Refer to Figure 3.7 and the table below to find the part you need. B.A.S.I.S. V Service Manual Item Part no. Qty.
Exit Hardware Trim Functions and Parts 3–18 B.A.S.I.S.
4 SHARED STANDARD AND EXIT HARDWARE TRIM PARTS This chapter includes reader conversion information for standard B.A.S.I.S. V Locks and EX Series Exit Hardware Trim. It also includes parts lists for shared kits and system components. B.A.S.I.S.
Shared Standard and Exit Hardware Trim Parts READER CONVERSION The reader conversion information provided in this section applies to both standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. To determine whether a lock has B.A.S.I.S. G or B.A.S.I.S. V electronics, see page 9–10. Converting to a magnetic stripe reader To change the reader for a standard B.A.S.I.S. Lock or EX Series Exit Hardware Trim to a magnetic stripe reader, order: ■ ■ Converting to a smart card reader B.A.S.I.S.
Shared Standard and Exit Hardware Trim Parts 2. Replace the reader: ■ ■ ■ To replace the magnetic stripe reader, see page 9–19 (for standard B.A.S.I.S. Locks) or page 10–13 (for EX Series Exit Hardware Trim). To replace the smart card reader, see page 9–22 (for standard B.A.S.I.S. Locks) or page 10–14 (for EX Series Exit Hardware Trim). To replace the proximity reader, see page 9–28 (for standard B.A.S.I.S. Locks) or page 10–15 (for EX Series Exit Hardware Trim). 3.
Shared Standard and Exit Hardware Trim Parts FIELD REPLACEMENT KITS Unless otherwise noted, each kit contains a quantity of one for each component indicated. Reader kits The reader kits described in the table below are used for both standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. To determine the read head track position for magnetic stripe readers, see page 9–19. To determine the read head track position for dual validation readers, see page 9–15.
Shared Standard and Exit Hardware Trim Parts Control electronics kits The control electronics kits described in the table below are used for both standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. To determine whether a lock has B.A.S.I.S. G or B.A.S.I.S. V electronics, see page 9–10. B.A.S.I.S. V HID Proximity Control Electronics Kit 1838422 B.A.S.I.S.
Shared Standard and Exit Hardware Trim Parts Lens cover kit The Lens Cover Kit described in the table below is used for both standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. 1838580 † 4 Lift finger screw Lens Cover Kit Mounting plate screw Part number Lens cover with retaining ring Kit name Escutcheon gaskets Component 10 2 †. Kit includes one escutcheon gasket for standard B.A.S.I.S. Locks and one escutcheon gasket for EX Series Exit Hardware Trim.
Shared Standard and Exit Hardware Trim Parts Screw kits This section contains the following: ■ Screw kits that are shared by standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim ■ Screw kits that are used for all standard B.A.S.I.S. Locks ■ Screw kits that are used only for standard B.A.S.I.S. Locks with zinc escutcheons ■ Screw kits that are used only for standard B.A.S.I.S. Locks with brass escutcheons ■ Screw and spring kits for EX Series Exit Hardware Trim.
Shared Standard and Exit Hardware Trim Parts Lower escutcheon screw kits for standard B.A.S.I.S.
Shared Standard and Exit Hardware Trim Parts Battery door screw kits for standard B.A.S.I.S. Locks The battery door screw kits described in the table below are used only for standard B.A.S.I.S. Locks. For the battery cover and battery bracket screw kits for EX Series Exit Hardware Trim, see the table at the bottom of this page.
Shared Standard and Exit Hardware Trim Parts Internal part kits for EX Series Exit Hardware Trim Shear Pin Kit 1879013 ■ ■ ■ ■ ■ 4 Sensor module kits for standard B.A.S.I.S.
Shared Standard and Exit Hardware Trim Parts OTHER SYSTEM COMPONENTS The components described in this section are used with both standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. Other system components diagram 1 2 3 Figure 4.1 Other system components parts list Other system components diagram Refer to Figure 4.1 and the table below to find the part you need. Item Part no. Qty.
Shared Standard and Exit Hardware Trim Parts 4–12 B.A.S.I.S.
5 SERVICING STANDARD MORTISE TRIM PARTS This chapter contains instructions for servicing standard B.A.S.I.S. V mortise trim parts. ■ ■ ■ To remove all of the trim parts from the door, perform all of the steps for removing parts in each section of this chapter. Begin with the levers (page 5–2). To reinstall all of the trim parts onto the door, perform all of the steps for reinstalling parts in each section of this chapter. Begin with the cylinder (page 5–16).
Servicing Standard Mortise Trim Parts SERVICING THE LEVERS Removing the levers 1. Remove the set screw cap and use a 1/8″ Allen wrench to remove the set screw from the inside lever. 2. Remove the inside lever, then the outside lever and spindle assembly from the door. Location of set screw Outside of door Figure 5.1 Reinstalling the levers Spindles Inside of door Removing and reinstalling the levers 1. Unscrew the inside spindle one full turn to allow the spindles to turn freely. 2.
Servicing Standard Mortise Trim Parts SERVICING THE INSIDE AND OUTSIDE ESCUTCHEONS Removing the inside and outside escutcheons 1. Remove the levers. See page 5–2. 2. Remove the battery door: a. Use a T15 TORX bit driver to remove the security screw from the battery door. b. Open the battery door and remove it from the escutcheon. Security screw Tabs Figure 5.2 B.A.S.I.S.
Servicing Standard Mortise Trim Parts 3. Remove the battery pack: a. Remove the battery pack from the battery compartment. b. Disconnect the battery pack from the battery connector on the wire harness. Inside escutcheon Battery pack Inside of door Figure 5.3 Removing the battery pack (four-cell pack shown) 4. Remove the escutcheons: a. From the inside of the door, remove the upper and lower escutcheon screws. Inside escutcheon Upper escutcheon screw Lower escutcheon screw Inside of door Figure 5.
Servicing Standard Mortise Trim Parts b. Remove the inside escutcheon from the door. c. From the inside of the door, disconnect the motor connector, the key override sensor connector (EV and FV functions), and the deadbolt sensor connector (FV and LV functions). Note: For a description of lock functions, see page 2–2. Deadbolt sensor connector Key override sensor connector Motor connection Figure 5.5 Inside of door Disconnecting the motor connector and sensor connector d.
Servicing Standard Mortise Trim Parts e. Remove the outside escutcheon from the door, feeding the motor connector and sensor connectors out the harness hole. Caution Reinstalling the inside and outside escutcheons When removing the outside escutcheon, make sure that the harnesses are not rubbed across any sharp edges or over any surface that could damage their sleeving or wire insulation. 1. Activate the backup battery: If you are reinstalling the outside escutcheon, go to Step 2.
Servicing Standard Mortise Trim Parts 2. Install the trim hole inserts and bushings: a. For locks with brass escutcheons, insert the two trim hole inserts into the upper trim hole on each side of the door. b. Insert the two bushings into the harness hole on each side of the door. Trim hole inserts Bushings Figure 5.8 B.A.S.I.S.
Servicing Standard Mortise Trim Parts 3. Feed the wire harness connectors through the harness hole: a. From the outside of the door, feed the upgrade cable connector through the harness hole. b. From the outside of the door, feed the motor connector, battery connector, and sensor connectors through the harness hole. Note: NV function locks do not have a sensor harness.
Servicing Standard Mortise Trim Parts 5. Make motor and sensor connections: a. From the inside of the door, make the motor connection, the key override sensor connection (EV and FV functions), and the deadbolt sensor connection (FV and LV functions). Note 1: It is physically possible to connect the key override sensor connector from the mortise case to the battery connector from the wire harness. To avoid this mistake, connect only the connectors with matching wire colors.
Servicing Standard Mortise Trim Parts 6. Secure the escutcheons: a. Position the inside and outside escutcheons on the door. b. Making sure that the escutcheons do not pinch the wires, secure the escutcheons to the door. Do not tighten the screws completely. Use the combination mounting screw in the upper trim hole and the standard mounting screw in the lower trim hole. Inside escutcheon Combination mounting screw Standard mounting screw Inside of door Figure 5.11 Securing the escutcheons 7.
Servicing Standard Mortise Trim Parts 8. Reinstall the battery pack: a. Connect the battery pack to the battery connector on the wire harness inside the battery compartment. Note: The battery connection has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe. Caution When connecting the battery pack, make sure: ■ there are no loose wire connections where the wires are inserted into the connectors ■ the connectors are firmly mated. b.
Servicing Standard Mortise Trim Parts 9. Reinstall the battery door: a. Making sure that the battery door does not pinch any wires, insert the tabs of the battery door into its mating slots and swing the door closed. b. Use a T15 TORX bit driver to secure the battery door with the security screw. Tighten firmly. Security screw Tabs Inside of door Figure 5.13 Reinstalling the battery door (four-cell door shown) 5–12 B.A.S.I.S.
Servicing Standard Mortise Trim Parts SERVICING THE MOUNTING PLATES Removing the mounting plates 1. Remove the following parts: ■ levers (page 5–2) ■ inside and outside escutcheons (page 5–3). 2. Remove the two mounting plate screws from the inside of the door. Save the screws. 3. Remove the outside and inside mounting plates. Outside mounting plate Inside mounting plate Outside of door Figure 5.14 Removing and reinstalling the mounting plates Reinstalling the mounting plates 1.
Servicing Standard Mortise Trim Parts SERVICING THE CORE Perform these steps for EV and FV function locks only. Note: For a description of lock functions, see page 2–2. Removing the core 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. Remove the core from the cylinder. Cylinder Core Control key Inside of door Figure 5.15 Removing and reinstalling the core Reinstalling the core 1. Insert the control key into the core and rotate the key 15 degrees to the right.
Servicing Standard Mortise Trim Parts SERVICING THE MORTISE CASE FACEPLATE Removing the mortise case faceplate Unscrew the two faceplate screws and remove the mortise case faceplate from the lock. Save the screws. Mortise case faceplate Faceplate mounting screws Outside of door Figure 5.16 Removing and reinstalling the mortise case faceplate Reinstalling the mortise case faceplate 1. Secure the mortise case faceplate to the mortise case with the faceplate mounting screws. 2.
Servicing Standard Mortise Trim Parts SERVICING THE CYLINDER Perform these steps for EV and FV function locks only. Note: For a description of lock functions, see page 2–2. Removing the cylinder 1. Remove the following parts: ■ levers (page 5–2) ■ inside and outside escutcheons (page 5–3) ■ core (page 5–14) ■ mortise case faceplate (page 5–15). 2. Loosen the cylinder set screw, found on the inside of the mortise case. 3.
6 SERVICING STANDARD MORTISE CASE PARTS This chapter contains instructions for servicing standard B.A.S.I.S. V mortise case parts. If you need to… See… Remove the mortise case from the door and open the case page 6–2 Change the hand or bevel page 6–3 Perform function conversion page 6–10 Service parts inside the mortise case page 6–14 Note: When replacing parts, always test that the lock works properly when you’re finished. B.A.S.I.S.
Servicing Standard Mortise Case Parts SERVICING THE MORTISE CASE Removing and opening the mortise case 1. Remove the inside and outside trim from the door. Instructions begin on page 5–1. 2. From the edge of the door, remove the two case mounting screws. 3. Remove the case from the door. Mortise cavity Mortise case Bevel adjusting screw Case mounting screws Location of bevel adjusting screw Figure 6.1 Sensor & motor wire hole and wires Inside of door Removing and reinstalling the mortise case 4.
Servicing Standard Mortise Case Parts CHANGING THE HAND AND BEVEL This section describes how to change the hand and/or bevel of the lock. The section includes a quick reference, outlines of the tasks required to change the hand and/or bevel, and detailed instructions for each task. Each outline references the detailed instructions for each task found in Tasks for changing the hand and bevel, which begins on page 6–6.
Servicing Standard Mortise Case Parts The following diagram and table show which components need to be turned over when changing the hand and bevel. See the section that follows for instructions. Latchbolt Outside hub Cylinder clamp plate Auxiliary bolt Inside hub Figure 6.3 Overview of changing the hand and bevel (FV function, LH case shown) ■ ■ ■ B represents the latchbolt and auxiliary bolt H represents the hubs C represents the cylinder clamp plate assembly.
Servicing Standard Mortise Case Parts The following table shows how the bolts, hubs, and cylinder clamp plate should be oriented for the hand and bevel options. The orientation indicated assumes that the case is on a flat surface, the case cover has been removed, and the part is in the case.
Servicing Standard Mortise Case Parts Tasks for changing the hand and bevel Turning over the hubs 1. Rotate the locking bar and motor module. See Figure 6.4 and Figure 6.5. Remove the locking bar from the case. 2. Remove the top hub from the case, maintaining the hub’s orientation. 3. Push the hub lever toward the side of the case and remove the bottom hub from the case. Maintain the hub’s orientation. 4. Turn over the hubs. 5.
Servicing Standard Mortise Case Parts 7. Insert the motor module’s actuator into the opening in the locking bar. See Figure 6.5. Rotate the components into place. The motor module locks into place in the case. The locking bar fits into the slot on the outside hub. The two feet on the bottom of the locking bar fit into the bottom of the case. Outside hub Locking bar Motor module’s actuator Figure 6.
Servicing Standard Mortise Case Parts Turning over the auxiliary bolt 1. Remove the auxiliary bolt spring and the deadlocking spring. See Figure 6.6. 2. Remove the auxiliary bolt from the case and turn it over. 3. Insert the auxiliary bolt into the case. The beveled portion of the bolt should be pushed through the front of the case and the feet should be resting in the slot.
Servicing Standard Mortise Case Parts Turning over the latchbolt 1. Remove the latch lever. See Figure 6.8 2. Slide the brass grommet on the latchbolt away from the U-shaped latchbolt rod support. Grasp the latchbolt by the square-shaped tail and pull the latchbolt up and out of the case. 3. Turn over the latchbolt and rotate the anti-friction latch lever into position. See Figure 6.7. Place the latchbolt in the case. Anti-friction latch lever Latchbolt Figure 6.
Servicing Standard Mortise Case Parts FUNCTION CONVERSION The following table describes the B.A.S.I.S. mortise functions. Function Deadbolt FV ✓ LV ✓ EV Key override ✓ ✓ NV Removing key override To remove key override from a B.A.S.I.S. Mortise Lock, you can convert an FV function lock to an LV function lock or an EV function lock to an NV function lock. Note: For a description of lock functions, see page 2–2.
Servicing Standard Mortise Case Parts Adding key override To add key override, you can convert an LV function lock to an FV function lock or an NV function lock to an EV function lock. Note: For a description of lock functions, see page 2–2. Order these parts/kits and perform the tasks below: ■ ■ ■ ■ ■ ■ brass outside escutcheon, part number D62506 (or D62508 for use with non-BEST cores) or zinc outside escutcheon, part number C60445 (or C60406 for use with non-BEST cores).
Servicing Standard Mortise Case Parts Adding a deadbolt To add a deadbolt, you can convert an EV function lock to an FV function lock or an NV function lock to an LV function lock. Note: For a description of lock functions, see page 2–2.
Servicing Standard Mortise Case Parts 3. Remove the following parts in the mortise case: ■ sensor module (page 6–16) ■ deadbolt (page 6–18) ■ turn knob hub assembly (page 6–18). 4. For FV to EV conversions, install the new sensor module in the mortise case. 5. For LV to NV conversions, remove the sensor harness from the outside escutcheon (page 9–6). 6. Close and reinstall the mortise case (page 6–2). 7.
Servicing Standard Mortise Case Parts SERVICING PARTS IN THE MORTISE CASE Servicing the motor module Caution Use extreme caution and wear safety glasses or goggles when performing the steps below. Point the case away from you while removing and reinstalling the upper auxiliary spring. The spring may unexpectedly pop out and could injure you. Removing the motor module 1. Remove and open the mortise case (page 6–2). 2. Rotate the locking bar and motor module. Remove the locking bar from the case.
Servicing Standard Mortise Case Parts Reinstalling the motor module 1. Insert the motor module’s actuator into the opening in the locking bar. Rotate the components into place. The motor module locks into place in the case. The locking bar fits into the slot on the outside hub. The two feet on the bottom of the locking bar fit into the bottom of the case. 2. Place the strain relief on the notch in the case. 3.
Servicing Standard Mortise Case Parts Servicing the sensor module Replacement kits are available for the sensor module. See page 4–10. Removing the sensor module 1. Remove and open the mortise case (page 6–2). 2. Remove the latch lever. 3. Remove the sensor module. Sensor module Sensor module cables Latch lever Figure 6.10 Removing and reinstalling the sensor module (FV function, LH case shown) Reinstalling the sensor module 1.
Servicing Standard Mortise Case Parts Servicing the deadbolt, turn knob hub, and spacer Removing the deadbolt, turn knob hub, and spacer 1. Remove and open the mortise case (page 6–2). 2. Remove the latch lever. See Figure 6.10. 3. Pull the deadbolt spring away from the turn knob hub and remove the turn knob hub from the case. See Figure 6.11. 4. Grasp the deadbolt by the post and remove the deadbolt from the case. 5. Remove the turn knob hub spacer from the case.
Servicing Standard Mortise Case Parts Reinstalling the deadbolt, turn knob hub, and spacer 1. Position the turn knob hub spacer so that the tail fits under the case support. See Figure 6.12. 2. Insert the deadbolt into the case, spring side up, so the bolt fits though the opening in the armored front. 3. Insert the turn knob hub into the turn knob hub spacer so that the tail of the turn knob hub is positioned against the deadbolt, as shown in Figure 6.12. 4.
Servicing Standard Mortise Case Parts Servicing the cylinder clamp plate Removing the cylinder clamp plate 1. Remove and open the mortise case (page 6–2). 2. Remove the cylinder clamp plate from the case. Cylinder clamp plate Figure 6.13 Removing and reinstalling the cylinder clamp plate Reinstalling the cylinder clamp plate 1. Insert the cylinder clamp plate into the case so the screw is on the same side of the case as the concealed cylinder. 2. Close and reinstall the mortise case (page 6–2). B.A.S.
Servicing Standard Mortise Case Parts 6–20 B.A.S.I.S.
7 SERVICING CYLINDRICAL PARTS This chapter contains instructions for replacing B.A.S.I.S. V cylindrical parts. ■ ■ ■ To remove all of the trim parts from the door, perform all of the steps for removing parts in each section of this chapter. Begin with the core and throw member (page 7–2). To reinstall all of the trim parts onto the door, perform all of the steps for reinstalling parts in each section of this chapter. Begin with the rose liners (page 7–16).
Servicing Cylindrical Parts SERVICING THE CORE AND THROW MEMBER Note: To service a core and throw member from a manufacturer other than BEST with a 9KBV Lock, see the Installation Instructions for 9K Non-interchangeable Cores & Throw Members (T56093). Removing the core and throw member 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. Remove the core and throw member from the lever. Core Blocking plate Throw member Figure 7.
Servicing Cylindrical Parts SERVICING THE LEVERS Removing the levers Removing the keyed lever 1. Remove the core and throw member (page 7–2). 2. Insert a flat blade screwdriver into the figure-8 core hole and into the lever/knob keeper. 3. Press the screwdriver blade in the direction of the arrow shown in Figure 7.3. Note: You will not be able to remove the lever if the screwdriver blade is inserted too far past the keeper. 4. Slide the lever off of the sleeve. Lever keeper Insert screwdriver blade here.
Servicing Cylindrical Parts Reinstalling the levers 1. With the handle pointing toward the door hinges, position a lever on the outside sleeve and push firmly on the lever until it is seated. Repeat, placing the other lever on the inside sleeve. 2. Tighten the escutcheon mounting screws. 3. Turn the levers to check that they operate smoothly. 4. Reinstall the core and throw member (page 7–2). Outside of door Figure 7.5 7–4 Reinstalling the levers B.A.S.I.S.
Servicing Cylindrical Parts SERVICING THE INSIDE AND OUTSIDE ESCUTCHEONS Removing the inside and outside escutcheons 1. Remove the following parts: ■ core and throw member (page 7–2) ■ levers (page 7–3). 2. Remove the battery door. a. Use a T15 TORX bit driver to remove the security screw from the battery door. b. Open the access door and remove it from the escutcheon. Security screw Tabs Figure 7.6 B.A.S.I.S.
Servicing Cylindrical Parts 3. Remove the battery pack. a. Remove the battery pack from the battery compartment. b. Disconnect the battery pack from the battery connector on the wire harness. Inside escutcheon Battery pack Figure 7.7 Removing the battery pack (four-cell pack shown) 4. Remove the escutcheons. a. Remove the combination mounting screw and standard mounting screw from the inside escutcheon. Inside escutcheon Combination mounting screw Standard escutcheon screw Figure 7.
Servicing Cylindrical Parts b. Remove the inside escutcheon from the door. c. From the inside of the door, disconnect the motor connector on the chassis from its mating connector on the wire harness. Motor connector Inside of door Figure 7.9 Disconnecting the motor connector d. Remove the bushings, trim hole inserts, and hub washers from each side of the door. Note: Trim hole inserts and hub washers are used only for locks with brass escutcheons. Trim hole inserts Bushings Hub washers Figure 7.
Servicing Cylindrical Parts e. Remove the outside escutcheon from the door, feeding the motor connector out the harness hole. Caution Reinstalling the inside and outside escutcheons When removing the outside escutcheon, make sure that the harnesses are not rubbed across any sharp edges or over any surface that could damage their sleeving or wire insulation. 1. Activate the backup battery: If you are reinstalling the outside escutcheon, go to Step 2.
Servicing Cylindrical Parts 2. Install the trim hole inserts, bushings, and hub washers: a. Insert the two trim hole inserts into the upper trim hole on each side of the door. b. For locks with brass escutcheons, insert the two bushings into the harness hole on each side of the door. c. For locks with brass escutcheons, on each side of the door, slide a hub washer over the chassis sleeve so it rests on the hub. Trim hole inserts Bushings Hub washers Figure 7.
Servicing Cylindrical Parts 3. Feed the wire harness connectors through the harness hole: a. From the outside of the door, feed the upgrade cable connector through the harness hole. b. From the outside of the door, feed the motor connector and battery connector through the harness hole. Caution When routing the connectors, make sure the wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wire insulation.
Servicing Cylindrical Parts 4. Connect the motor connector: a. From the inside of the door, connect the motor connector from the chassis to its mating connector on the wire harness. Wire connection Colors Motor Yellow Gray No. of No. of wires pins 2 2 Note: The upgrade cable is used for upgrading the lock without removing the lock from the door. This cable does not connect to a mating lock connector.
Servicing Cylindrical Parts 5. Secure the escutcheons: a. Position the inside and outside escutcheons on the door. b. Making sure that the escutcheons do not pinch the wires, secure the escutcheons to the door—but do not tighten. Use the combination mounting screw at the upper trim hole and the standard mounting screw at the lower trim hole. Inside escutcheon Combination mounting screw Standard mounting screw Figure 7.15 Securing the escutcheons 7–12 B.A.S.I.S.
Servicing Cylindrical Parts 6. Reinstall the battery pack: a. Connect the battery pack to the battery connector on the wire harness inside the battery compartment. Note: The battery connection has 3 wires and 3 pins. The wire colors are: red with white stripe ■ white ■ black with white stripe. When connecting the battery pack, make sure: ■ ■ Caution ■ there are no loose wire connections where the wires are inserted into the connectors the connectors are firmly mated. b.
Servicing Cylindrical Parts 7. Reinstall the battery door: a. Making sure that the battery door does not pinch any wires, insert the tabs of the battery door into its mating slots and swing the door closed. b. Use a T15 TORX bit driver to secure the battery door with the security screw. Tighten firmly. Security screw Tabs Figure 7.17 Reinstalling the battery door (four-cell door shown) 8. Reinstall the following parts: ■ levers (page 7–4) ■ core and throw member (page 7–2). 7–14 B.A.S.I.S.
Servicing Cylindrical Parts SERVICING THE ROSE LINERS Removing the rose liners 1. Remove the following parts: ■ core and throw member (page 7–2) ■ levers (page 7–3) ■ escutcheons (page 7–5). 2. Remove the through-bolts from the top and bottom holes in the rose liner. 3. Slide the inside rose liner off of the door. E Motor wire Through-bolt Rose liner Inside of door Figure 7.18 Removing the inside rose liner 4. Slide the chassis assembly out of the door. 5.
Servicing Cylindrical Parts Reinstalling the rose liners 1. Retract the rose locking pin, and rotate the outside rose liner clockwise until the proper door thickness groove on the through-bolt stud lines up with the hub face. This illustration shows the chassis adjusted for a 2 1/4″ thick door. 2 1/4″ 2″ 1 Outside rose liner Through-bolt stud Hub face Rose locking pin Figure 7.20 Reinstalling the outside rose liner 2. Release the rose locking pin. It should lock into the rose liner.
Servicing Cylindrical Parts 6. Tighten the rose liner on the door with the through-bolts. E Motor wire Through-bolt Rose liner Inside of door Figure 7.21 Reinstalling the inside rose liner 7. Reinstall the following parts: ■ escutcheons (page 7–8) ■ levers (page 7–4) ■ core and throw member (page 7–2). B.A.S.I.S.
Servicing Cylindrical Parts SERVICING THE CYLINDRICAL CHASSIS Because of the complex nature of servicing the individual components of the cylindrical chassis, BEST recommends that you order a new cylindrical chassis. Contact your BEST representative. Use the following part numbers when ordering a new cylindrical chassis. Chassis type Part no. Chassis D60464 Chassis for use with non-BEST cores D60332 Free motion chassis D56025 Removing the cylindrical chassis 1.
8 SERVICING EXIT HARDWARE TRIM PARTS This chapter contains instructions for servicing EX Series Exit Hardware Trim parts. ■ ■ ■ To remove all of the trim parts from the door, perform all of the steps for removing parts in each section of this chapter. Begin with the battery cover (page 8–2). To reinstall all of the trim parts onto the door, perform all of the steps for reinstalling parts in each section of this chapter. Begin with the B.A.S.I.S. escutcheon (page 8–14).
Servicing Exit Hardware Trim Parts SERVICING THE BATTERY COVER Removing the battery cover 1. Use a T15 TORX driver to remove the security screws from the battery cover. 2. Remove the battery cover from the battery bracket. Location of knockout Security screws Location of knockout Inside of door Figure 8.1 8–2 Removing and reinstalling the battery cover on the battery bracket B.A.S.I.S.
Servicing Exit Hardware Trim Parts Reinstalling the battery cover 1. If installing a new battery cover with a surface rod exit device, remove the knockouts for the rod from the battery cover. See Figure 8.1. 2. Making sure that the battery cover does not pinch any wires, place the cover over the bracket. 3. Use a T15 TORX bit driver to secure the battery compartment cover with the security screws. Tighten firmly. See Figure 8.1. B.A.S.I.S.
Servicing Exit Hardware Trim Parts SERVICING THE BATTERY PACK Removing the battery pack 1. Remove the battery cover. See page 8–2. 2. Remove the battery pack from the holder inside the battery bracket. Note: You might need to cut a cable tie if one was used to dress the wire harness inside the battery bracket. 3. Disconnect the battery pack from the battery connector on the wire harness. Battery pack Battery holder (inside bracket) Inside of door Figure 8.
Servicing Exit Hardware Trim Parts Reinstalling the battery pack Note: Replacement battery packs are shipped with foam attached, but foam is not needed for EX Series Exit Hardware Trim. Remove and discard the foam before installing the battery pack. 1. Connect the battery pack to the battery connector on the wire harness shown in Figure 8.2. Note: The battery connector has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe.
Servicing Exit Hardware Trim Parts SERVICING THE BATTERY BRACKET Removing the battery bracket 1. Remove the following parts: ■ battery cover (page 8–2) ■ battery pack (page 8–4). 2. Remove the two battery bracket mounting screws. See Figure 8.3. 3. Loosen the nut securing the com port to the bracket and slide the com port out of the bracket. See Figure 8.4. Battery bracket Mounting screws Inside of door Figure 8.
Servicing Exit Hardware Trim Parts Reinstalling the battery bracket 1. Routing the wire harness into the bottom of the battery bracket, slide the com port into its mounting slot inside the battery bracket as shown in Figure 8.4. Note: The com port is used when programming the control electronics for the lock. 2. Tighten the nut to secure the com port to the bracket. 3. Position the battery bracket on the inside of the door as shown in Figure 8.3.
Servicing Exit Hardware Trim Parts SERVICING THE EXIT HARDWARE Removing the exit hardware 1. Remove the following parts: ■ battery cover (page 8–2) ■ battery pack (page 8–4) ■ battery bracket (page 8–6). 2. Remove the exit hardware (lock stile case, case cover, touch bar assembly, and related hardware); follow the instructions provided by the exit hardware manufacturer. Note: The B.A.S.I.S.
Servicing Exit Hardware Trim Parts SERVICING THE CORE Perform these steps for EV function locks only. Note: For a description of lock functions, see page 3–2. Removing the core 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. Remove the core from the cylinder. Cylinder Core Control key Outside of door Figure 8.5 Reinstalling the core Removing and reinstalling the core 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2.
Servicing Exit Hardware Trim Parts SERVICING THE CYLINDER Perform these steps for EV function locks only. Note: For a description of lock functions, see page 3–2. Removing the mortise cylinder 1. Remove the core. See page 8–9. 2. Insert a cylinder wrench (ED211) into the cylinder and unscrew the cylinder from the mortise case. 3. Slide the cylinder and cylinder ring (if present) out of the door and escutcheon.
Servicing Exit Hardware Trim Parts Removing the rim cylinder for Precision Hardware installations Note: The rim cylinder is used in rim and rod exit device installations. 1. If replacing the cylinder, remove the core (page 8–9). 2. Remove the exit hardware as necessary to access the cylinder clamp plate and mounting screws. See page 8–8. 3. Remove the two mounting screws and the clamp plate. 4. Slide the cylinder out of the door and the B.A.S.I.S. escutcheon. Screws Clamp plate Rim cylinder Figure 8.
Servicing Exit Hardware Trim Parts Removing the rim cylinder for Von Duprin installations Note: The rim cylinder is used in rim and rod exit device installations. 1. If replacing the cylinder, remove the core. See page 8–9. 2. Remove the following parts: ■ exit hardware as necessary to remove the B.A.S.I.S. escutcheon (page 8–8) ■ B.A.S.I.S. escutcheon (page 8–13). 3. From the back of the escutcheon, remove the two mounting screws and the cylinder clamp plate. 4.
Servicing Exit Hardware Trim Parts SERVICING THE B.A.S.I.S. ESCUTCHEON Removing the escutcheon 1. Remove the following parts: ■ battery cover (page 8–3) ■ battery pack (page 8–4) ■ battery bracket (page 8–6) ■ exit hardware (page 8–8) ■ core (for EV function locks) (page 8–9) ■ cylinder (for EV function locks) (page 8–11 for a Precision Hardware rim or rod exit device installation, or page 8–10 for a mortise exit device installation).
Servicing Exit Hardware Trim Parts Reinstalling the escutcheon 1. If installing an escutcheon for a Von Duprin EV function rim or rod exit device, reinstall the cylinder in the escutcheon. See page 8–12. 2. If installing a new B.A.S.I.S. escutcheon, activate the backup battery: a. Locate the backup battery tab on the inside of the B.A.S.I.S. escutcheon. b. Pull down on the tab and remove it from the B.A.S.I.S. escutcheon to turn on the backup battery.
9 SERVICING STANDARD OUTSIDE ESCUTCHEON PARTS This chapter contains instructions for servicing outside escutcheon parts for a standard B.A.S.I.S. V Lock. For instructions on servicing EX Series Exit Hardware Trim parts, see page 10–1. ■ ■ ■ To remove all of the parts from the outside escutcheon, perform all of the steps for removing parts in each section of this chapter. Begin with the escutcheon gasket (page 9–2).
Servicing Standard Outside Escutcheon Parts SERVICING THE ESCUTCHEON GASKET Before you handle the control electronics board or any component Caution Removing the escutcheon gasket on the control electronics board, make sure that you are properly grounded using an electrostatic discharge (ESD) protection kit. Touching the control electronics board without proper grounding can damage sensitive electronic components—even if you don’t notice any static discharge. 1.
Servicing Standard Outside Escutcheon Parts SERVICING THE LENS COVERS A replacement kit is available for the lens covers. See page 4–6. Removing the lens covers 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2). 2. Pry the lens covers off the top of the outside escutcheon. Location of the lens cover Retaining ring Figure 9.
Servicing Standard Outside Escutcheon Parts SERVICING THE HARNESS CLAMP Removing the harness clamp 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2). 2. Loosen the electronics board mounting screw that holds the harness clamp and remove the clamp.
Servicing Standard Outside Escutcheon Parts SERVICING THE UPGRADE CABLE A replacement kit is available for the upgrade cable. See page 4–6. Note: The upgrade cable is for future use. Removing the upgrade cable 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4). 2. Disconnect the upgrade cable from the electronics board.
Servicing Standard Outside Escutcheon Parts SERVICING THE SENSOR HARNESS Replacement kits are available for the sensor harness and the conversion harness. See page 4–6. These steps are for EV, FV, and LV function mortise locks only. Note: For a description of lock functions, see page 2–2. Removing the sensor harness 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5.
Servicing Standard Outside Escutcheon Parts SERVICING THE PRIMARY HARNESS A replacement kit is available for the primary harness. See page 4–6. Removing the primary harness 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4). 2. Disconnect the primary harness from the electronics board.
Servicing Standard Outside Escutcheon Parts 4. Loosen the nut and slide the com port out from the escutcheon. Outside escutcheon Sounder Nut Com port Figure 9.7 Reinstalling the primary harness 9–8 Disconnecting the sounder and com port from the outside escutcheon 1. Connect the primary wire harness to the J3 connector on the electronics board. 2. Remove the backing from the adhesive tape and apply the tape to the escutcheon. 3. Press the sounder in place on the tape. B.A.S.I.S.
Servicing Standard Outside Escutcheon Parts 4. Slide the com port into place in the escutcheon and tighten the nut. See Figure 9.8. Sounder Close-up of the bottom edge of the escutcheon showing the com port in position Nut Spacer Com port Figure 9.8 Connecting the sounder and com port to the outside escutcheon 5. Reinstall the following parts: ■ harness clamp (page 9–4) ■ escutcheon gasket (page 9–2) ■ inside and outside escutcheons. For mortise lock instructions, see page 5–6.
Servicing Standard Outside Escutcheon Parts SERVICING THE CONTROL ELECTRONICS BOARDS Replacement kits are available for control electronics boards. See page 4–5. Note: To determine whether a lock has a B.A.S.I.S. G or B.A.S.I.S. V control electronics board, look at the label on the center of the board. B.A.S.I.S. G is labeled as BAGLKS. B.A.S.I.S. V is labeled as BA_LKS. Removing the magnetic stripe control electronics board 1. Remove the following parts: ■ inside and outside escutcheons.
Servicing Standard Outside Escutcheon Parts Reinstalling the magnetic stripe control electronics board 1. If you are installing a new control electronics board, pull down on the backup battery tab and remove it from the outside escutcheon to turn on the backup battery. For the lock to operate properly, you must remove the backup battery tab. Caution Do not connect the battery pack before you have removed the backup battery tab. Doing so may cause the lock to malfunction. Caution 2.
Servicing Standard Outside Escutcheon Parts Removing the smart card control electronics board 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4) ■ upgrade cable (page 9–5) ■ sensor harness (page 9–6) ■ primary harness (step 2, page 9–7). 2. Remove and save the electronics board mounting screws. See Figure 9.10.
Servicing Standard Outside Escutcheon Parts 4. Slide open the flex cable connector and disconnect the flex cable. Set aside the electronics board. See Figure 9.11. Flex cable connector Back of electronics board Flex cable Figure 9.11 Disconnecting the flex cable from the smart card control electronics board Reinstalling the smart card control electronics board 1.
Servicing Standard Outside Escutcheon Parts 4. Flip down the electronics board and position it in the escutcheon so the LEDs fit into the retaining rings. . Black part of the connector Retaining ring Figure 9.12 Connecting the flex cable to the smart card control electronics board 5. Install the two electronics board mounting screws, but do not tighten the screw for the harness clamp. 6.
Servicing Standard Outside Escutcheon Parts Removing the dual validation control electronics board 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4) ■ upgrade cable (page 9–5) ■ sensor harness (page 9–6) ■ primary harness (page 9–7, step 2). 2. Remove and save the electronics board mounting screws. See Figure 9.13. 3.
Servicing Standard Outside Escutcheon Parts 2. Firmly connect the reader harness to the connector on the upper-left corner of the electronics board. The connector should snap into place. See Figure 9.13. 3. Route the reader cable so it fits in between the top of the electronics board and the escutcheon. 4. Position the electronics board in the escutcheon so the LEDs fit into the retaining rings. 5. Install the two electronics board mounting screws, but do not tighten the screw for the harness clamp. 6.
Servicing Standard Outside Escutcheon Parts 3. Carefully pull the electronics board straight out from the escutcheon and remove it. Set aside the electronics board. Retaining ring Jumper Electronics board Electronics board mounting screw (used for harness clamp) Electronics board mounting screw Outside escutcheon Figure 9.14 Removing and reinstalling the proximity control electronics board Reinstalling the proximity control electronics board 1.
Servicing Standard Outside Escutcheon Parts SERVICING THE READER ASSEMBLIES Replacement kits are available for the reader assemblies. See page 4–4. Removing the magnetic stripe reader assembly 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5.
Servicing Standard Outside Escutcheon Parts 3. Remove the magnetic stripe reader assembly from the outside escutcheon, sliding the reader harness through the slot in the escutcheon. See Figure 9.16. Note: To determine the read head track position for ordering a magnetic stripe reader replacement kit, look at the back of the reader for the label that states, “This reader was factory set to read magstripe track no. 1 2.” The track number is circled. If there is no label, the track number is 3.
Servicing Standard Outside Escutcheon Parts Reinstalling the magnetic stripe reader assembly 1. Orient the magnetic stripe reader assembly and insert the reader harness through the slot in the outside escutcheon. See Figure 9.17. , Reader harness Magnetic stripe reader assembly Slot Reader gasket Outside escutcheon Figure 9.17 Positioning the magnetic stripe reader assembly 2. Position the reader assembly on the reader gasket and install the four reader assembly mounting screws. See Figure 9.15. 3.
Servicing Standard Outside Escutcheon Parts Removing the smart card reader assembly 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4) ■ upgrade cable (page 9–5) ■ sensor harness (page 9–6) ■ primary harness (step 2, page 9–7) ■ electronics board (page 9–12). 2. Remove and save the four reader assembly mounting screws. See Figure 9.18.
Servicing Standard Outside Escutcheon Parts 3. Remove the smart card reader assembly from the outside escutcheon, sliding the flex cable through the slot in the escutcheon. See Figure 9.19. Flex cable Smart card reader assembly Outside escutcheon Figure 9.19 Removing the smart card reader assembly from the outside escutcheon 9–22 B.A.S.I.S.
Servicing Standard Outside Escutcheon Parts Reinstalling the smart card reader assembly 1. Orient the reader assembly and insert the flex cable through the slot in the outside escutcheon. See Figure 9.20. Flex cable Slot Reader gasket Smart card reader assembly Outside escutcheon Figure 9.20 Positioning the smart card reader assembly 2. Position the smart card reader assembly on the reader gasket and install the four reader assembly mounting screws. See Figure 9.18. 3.
Servicing Standard Outside Escutcheon Parts Removing the dual validation reader assembly 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4) ■ upgrade cable (page 9–5) ■ sensor harness (page 9–6) ■ primary harness (step 2, page 9–7) ■ electronics board (page 9–15). 2. Remove and save the four reader assembly mounting screws. See Figure 9.21.
Servicing Standard Outside Escutcheon Parts 3. Remove the dual validation reader assembly from the outside escutcheon, sliding the reader cable through the slot in the escutcheon. See Figure 9.22. Note: To determine the read head track position for ordering a dual validation reader replacement kit, look at the back of the reader for the label that states, “This reader was factory set to read dual validation track no. 1 2.” The track number is circled. If there is no label, the track number is 3.
Servicing Standard Outside Escutcheon Parts Reinstalling the dual validation reader assembly 1. Orient the dual validation reader assembly and insert the reader cable through the slot in the outside escutcheon. See Figure 9.23. , Reader cable Slot Dual validation reader assembly Reader gasket Outside escutcheon Figure 9.23 Positioning the dual validation reader assembly 2. Position the reader assembly on the reader gasket and install the four reader assembly mounting screws. See Figure 9.21. 3.
Servicing Standard Outside Escutcheon Parts Removing the proximity reader assembly 1. Remove the following parts: ■ inside and outside escutcheons. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. ■ escutcheon gasket (page 9–2) ■ harness clamp (page 9–4) ■ upgrade cable (page 9–5) ■ sensor harness (page 9–6) ■ primary harness (step 2, page 9–7) ■ electronics board (page 9–16). 2. Remove and save the four reader assembly mounting screws. See Figure 9.24.
Servicing Standard Outside Escutcheon Parts Reinstalling the proximity reader assembly 1. Orient the proximity reader assembly and insert the prongs through the slots in the outside escutcheon. See Figure 9.25. , Slot Location of prongs Reader gasket Proximity reader assembly Outside escutcheon Figure 9.25 Positioning the proximity reader assembly 2. Position the reader assembly on the reader gasket and install the four reader assembly mounting screws. See Figure 9.24. 3.
10 SERVICING EXIT HARDWARE TRIM ESCUTCHEON PARTS This chapter contains instructions for servicing escutcheon parts for B.A.S.I.S. V EX Series Exit Hardware Trim. For instructions for servicing standard B.A.S.I.S. outside escutcheon parts, see page 9–1. ■ ■ ■ ■ B.A.S.I.S. V Service Manual To remove all of the parts from the B.A.S.I.S. escutcheon, perform all of the steps for removing parts in each section of this chapter. Begin with the mounting standoffs (page 10–2).
Servicing Exit Hardware Trim Escutcheon Parts If you need to service… See… Control electronics board page 10–10 Reader assembly page 10–13 Motor assembly page 10–16 Locking plate page 10–20 Yoke page 10–22 Beam and beam roller page 10–24 Lever assembly page 10–26 Shear pin page 10–28 Note: When servicing components, always test that the lock works properly when you’re finished. SERVICING THE MOUNTING STANDOFFS Removing the mounting standoffs 1. Remove the escutcheon from the door.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE ESCUTCHEON GASKET Each time you service the escutcheon gasket you need to replace it with a new gasket. Use part number C64564 when ordering. Removing the escutcheon gasket 1. Remove the followings parts: ■ escutcheon from the door (page 8–13) ■ mounting standoffs (page 10–2). 2. Peel the gasket off the escutcheon and discard. See Figure 10.2. Note: You may need to scrape remnants of the gasket from the escutcheon.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LIFT FINGER Each time you service the lift finger you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ lift finger screw (page 4–9). Removing the lift finger 1. Remove the following parts: ■ escutcheon from the door (page 8–13) ■ mounting standoffs (page 10–2) ■ escutcheon gasket (page 10–3). 2. Note the orientation of the lift finger. See Figure 10.3. 3. Remove the lift finger screw and discard. 4.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the lift finger 1. Position the lift finger on the escutcheon in the orientation noted in step 2 on page 10–4. 2. Position the washer on the lift finger screw. Tightly secure the lift finger with the lift finger screw (25–30 lbs. torque). See Figure 10.3. 3. Reinstall the following parts: ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2) ■ escutcheon on the door (page 8–14). B.A.S.I.S.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE MOUNTING PLATE Each time you service the mounting plate you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9). Removing the mounting plate 1. Remove the following parts: ■ escutcheon from the door (page 8–13) ■ mounting standoffs (page 10–2) ■ escutcheon gasket (page 10–3) ■ lift finger (page 10–4). 2.
Servicing Exit Hardware Trim Escutcheon Parts Be careful not to drop the lever return springs on the control electronics board. They can easily damage the electronics. Caution Reinstalling the mounting plate 1. With the posts on the mounting plate inserted in the lever return springs, slide the mounting plate into the escutcheon. See Figure Figure 10.5. Make sure that the locking plate fits into the slot in the mounting plate. See Figure 10.4. 2. Install the 5 new mounting plate screws. 3.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LEVER RETURN SPRINGS Each time you service the lever return springs you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9). Removing the lever return springs 1.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LENS COVERS A replacement kit is available for the lens covers. See page 4–6. Each time you service the lens covers you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9). Removing the lens covers Reinstalling the lens covers 1.
Servicing Exit Hardware Trim Escutcheon Parts Removing the primary harness 1. Remove the following parts: ■ escutcheon from the door (page 8–13) ■ mounting standoffs (page 10–2) ■ escutcheon gasket (page 10–3) ■ lift finger (page 10–4) ■ mounting plate (page 10–6). 2. Perform steps 2 through 4 starting on page 9–7. Reinstalling the primary harness 1. Perform steps 1 through 3 starting on page 9–8. 2.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the magnetic stripe control electronics board 1. Perform steps 1 through 5 on page 9–11. 2. Reinstall the following parts: ■ primary harness (page 10–10) ■ mounting plate (page 10–7) ■ lift finger (page 10–5) ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2) ■ escutcheon on the door (page 8–14). Removing the smart card control electronics board 1.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the dual validation control electronics board 10–12 1. Perform steps 1 through 5 starting on page 9–15. 2. Reinstall the following parts: ■ primary harness (page 10–10) ■ mounting plate (page 10–7) ■ lift finger (page 10–5) ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2) ■ escutcheon on the door (page 8–14). B.A.S.I.S.
Servicing Exit Hardware Trim Escutcheon Parts Removing the proximity control electronics board 1. Remove the following parts: ■ escutcheon from the door (page 8–13) ■ mounting standoffs (page 10–2) ■ escutcheon gasket (page 10–3) ■ lift finger (page 10–4) ■ mounting plate (page 10–6) ■ primary harness (page 10–10). 2. Perform steps 2 and 3 starting on page 9–16. Reinstalling the proximity control electronics board 1. Perform steps 1 through 3 on page 9–17. 2.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the magnetic stripe reader assembly Removing the smart card reader assembly Reinstalling the smart card reader assembly Removing the dual validation reader assembly 10–14 1. Perform steps 1 and 2 on page 9–21. 2.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the dual validation reader assembly 1. Perform steps 1 and 2 on page 9–27. 2. Reinstall the following parts: ■ electronics board (page 10–12) ■ primary harness (page 10–10) ■ mounting plate (page 10–7) ■ lift finger (page 10–5) ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2) ■ escutcheon on the door (page 8–14). Removing the proximity reader assembly 1.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE MOTOR ASSEMBLY Replacement kits are available for motor assemblies. See page 4–10. Each time you service the motor assembly you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ tape for mounting the sounder. Removing the motor assembly 1.
Servicing Exit Hardware Trim Escutcheon Parts 3. Using a screwdriver, pry the sounder off the escutcheon. 4. Using a 3/32″ hex driver, remove the socket head screw and spacer. Remove the motor assembly from the escutcheon. Reinstalling the motor assembly 1. Rotate the gear on the motor assembly until the locking lever is as close to the screw hole as possible, as shown in Figure 10.7. Note: If the locking lever does not move freely as you turn the gear, gently move the locking lever into position.
Servicing Exit Hardware Trim Escutcheon Parts . Motor harness Motor assembly Pivot pin Locking lever Socket head screw Locking plate Figure 10.8 Routing the motor harness 3. Place the spacer on the socket he4ad screw. Using a 3/32″ hex driver, reinstall the socket head screw. 4. Route the motor harness into the groove in the escutcheon, as shown in Figure 10.8. 5. Reinstall the sounder onto the escutcheon. See Figure 10.9. 10–18 B.A.S.I.S.
Servicing Exit Hardware Trim Escutcheon Parts 6. Connect the motor harness to the primary harness. Motor connector Sounder Figure 10.9 Reinstalling the motor assembly 7. Reinstall the following components: ■ lever return springs (page 10–8) ■ mounting plate (page 10–7) ■ lift finger (page 10–5) ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2) ■ escutcheon on the door (page 8–14). B.A.S.I.S.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LOCKING PLATE Each time you service the locking plate you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9). Removing the locking plate 1.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the locking plate 1. Slide the locking plate into position as shown in Figure 10.11. Make sure that the locking lever of the motor assembly is inserted through the locking plate. Locking plate Locking lever Figure 10.11 Reinstalling the locking plate 2.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE YOKE Each time you service the yoke you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ 4 shoulder screws (page 4–10). Removing the yoke 1.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the yoke 1. Position the yoke in the escutcheon with the threaded nut down. 2. Apply Lubriplate® GR-132 grease or an equivalent quality petroleum around the slots on the face of the yoke. 3. Tightly secure the yoke to the escutcheon using the 4 new shoulder screws (20–25 lbs. torque). See Figure 10.12. 4.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE BEAM AND BEAM ROLLER Each time you service the beam or beam roller you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ 4 shoulder screws (page 4–10). Removing the beam and beam roller 1.
Servicing Exit Hardware Trim Escutcheon Parts 3. Remove the beam and beam roller from the lever spindle. See Figure 10.14. Slot in beam Locking plate Lever spindle Beam Beam roller Figure 10.14 Removing and reinstalling the beam and beam roller Reinstalling the beam and beam roller 1. Place the beam on the lever spindle so that the slot in the beam aligns with the locking plate. See Figure 10.14. 2. Reinstall the c-clip onto the lever spindle. The orientation of the clip does not matter. See Figure 10.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LEVER ASSEMBLY Each time you service the lever assembly you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ 4 shoulder screws (page 4–10). Removing the lever assembly 1.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the lever assembly 1. Make sure that the shear pin is positioned on the lever so that the head faces the opposite direction of the lever handle. See Figure 10.16. 2. Insert the lever through the escutcheon, positioning the lever so its handle will point toward the door hinges. See Figure 10.15. 3.
Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE SHEAR PIN Replacements kits are available for shear pins. See page 4–10. Each time you service the shear pin you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ 4 shoulder screws (page 4–10). Removing the shear pin 1.
Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the shear pin 1. Insert the shear pin into the lever, making sure that the shear pin is positioned in the lever so that the head faces the opposite direction of the lever handle. See Figure 10.16. 2.
Servicing Exit Hardware Trim Escutcheon Parts CHANGING THE HANDING Each time you change the handing you need to replace the following parts with new parts: ■ escutcheon gasket (C64564) ■ cable tie ■ lift finger screw (page 4–9) ■ mounting plate screws (page 4–9) ■ 4 shoulder screws (page 4–10). Note: When changing the handing for Precision Hardware mortise applications, you must replace the lift finger with the correct lift finger for the desired handing.
Servicing Exit Hardware Trim Escutcheon Parts 2. Make sure that the shear pin is positioned in the lever so that the head faces the opposite direction of the lever handle. Then insert the lever through the escutcheon, positioning the lever so its handle will point toward the door hinges. See Figure 10.17. Shear pin head Lever Figure 10.17 Changing the handing 3.
Servicing Exit Hardware Trim Escutcheon Parts 10–32 B.A.S.I.S.
11 MAINTENANCE This chapter includes instructions for performing basic maintenance for standard B.A.S.I.S. Locks and for EX Series Exit Hardware Trim. If you need to… See… Replace the backup battery page 11–2 Replace or upgrade the battery pack page 11–4 Add key override sensing to standard B.A.S.I.S. Mortise Locks and B.A.S.I.S.
Maintenance REPLACING THE BACKUP BATTERY Removing the backup battery A replacement kit is available for the backup battery. See page 4–5. 1. For standard locks, remove the inside and outside escutcheons from the door. For mortise lock instructions, see page 5–3. For cylindrical lock instructions, see page 7–5. For exit hardware trim, remove the B.A.S.I.S. escutcheon from the door. See page 8–13. 2.
Maintenance Reinstalling the backup battery 1. Slide the backup battery under the clip and into position in the battery socket. Battery clip Battery socket Backup battery Slide the backup battery under the clip. Outside escutcheon Figure 11.2 Reinstalling the backup battery (escutcheon for standard mortise lock shown) 2. For standard locks, peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post.
Maintenance REPLACING OR UPGRADING THE BATTERY PACK To replace the four-cell battery pack for a standard B.A.S.I.S. Lock or for EX Series Exit Hardware Trim, obtain part number B60726. An eight-cell battery pack also is available for use with standard B.A.S.I.S. Locks. To replace the eight-cell battery pack in a standard lock, obtain part number B62101. An upgrade kit is available to upgrade a standard lock with a four-cell battery pack (and brass escutcheons) to an eight-cell battery pack. See page 4–5.
Maintenance Inside escutcheon Battery pack Figure 11.4 Removing the battery pack (four-cell pack shown) B.A.S.I.S.
Maintenance Reinstalling the battery pack for a standard lock 1. Connect the battery pack to the battery connector on the wire harness inside the battery compartment. See Figure 11.5. Note: The battery connection has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe. Caution When connecting the battery pack, make sure: ■ there are no loose wire connections where the wires are inserted into the connectors ■ the connectors are firmly mated.
Maintenance 4. Use a T15 TORX bit driver to secure the battery door with the security screw. Tighten firmly. Security screw Tabs Figure 11.6 Reinstalling the battery door (eight-cell door shown) B.A.S.I.S.
Maintenance Removing the battery pack for exit hardware trim 1. Use a T15 TORX driver to remove the security screws from the battery cover. See Figure 11.7. 2. Remove the battery cover from the battery bracket. Security screws Inside of door Figure 11.7 Removing and reinstalling the battery cover on the battery bracket 3. Remove the battery pack from the holder inside the battery bracket. See Figure 11.8.
Maintenance Reinstalling the battery pack for exit hardware trim Note: Replacement battery packs are shipped with foam attached, but foam is not needed for EX Series Exit Hardware Trim. Remove and discard the foam before installing the battery pack. 1. Connect the battery pack to the battery connector on the wire harness as shown in Figure 11.8. Note: The battery connector has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe.
Maintenance ADDING KEY OVERRIDE SENSING TO STANDARD B.A.S.I.S. MORTISE LOCKS You can add key override sensing to a FV or EV function B.A.S.I.S. Mortise Lock that was: ■ ■ ordered without the key override sensing option, or upgraded from a V Series Mortise lock. Note: For a description of lock functions, see page 2–2.
Maintenance 6. For B.A.S.I.S. mortise cases, if the mortise case has a sensor module, remove it. For complete instructions, see page 6–16. For V Series mortise cases, loosen the two mounting screws on the sensor switch assembly. Remove the assembly. See Figure 11.10. V Series sensor switch assembly Mounting screw Figure 11.10 Removing the V Series sensor switch assembly B.A.S.I.S.
Maintenance 7. Install the sensor module in the mortise case. For complete instructions, see page 6–16. Sensor module Latch lever Figure 11.11 Positioning the sensor module in the mortise case (FV function, LH case shown) 8. Reinstall the latch lever. 9. Close and reinstall the mortise case (page 6–2). 10. Reinstall the inside and outside escutcheons on the door (page 5–6). 11–12 B.A.S.I.S.
Maintenance PERFORMING DIAGNOSTICS USING A PDA Diagnostics overview You can use B.A.S.I.S. Transport to view diagnostics information for a lock. Figure 11.12 shows an example of the diagnostics information provided. The table below describes each of the fields in the Diagnostics window. Figure 11.12 B.A.S.I.S. Transport Diagnostics window and Diagnostics Codes window This field Shows Firmware ID ID indicating the type of firmware in the lock.
Maintenance This field Shows Online Mode Whether the lock is under timezone control (Automatic) or set to a specific mode, such as Locked or Unlocked. For more information, see Changing a lock’s online mode on page 11–18. Use Count Number of times access was granted since the use count was last reset. To reset the use count, see page 11–19. Main Battery Current power level of the lock’s battery pack. No shading in the status bar indicates an Alarm condition.
Maintenance PDA Serial cable Communication port Programming cable Figure 11.13 Connecting the PDA to a standard lock Communication port Inside of door Figure 11.14 Locating the communication port for exit hardware trim B.A.S.I.S.
Maintenance 2. Start B.A.S.I.S. Transport. On the PDA, tap Start, then Programs, then BAS, then Transport. The Main window appears, as shown in Figure 11.15. Figure 11.15 Starting B.A.S.I.S. Transport 3. From the B.A.S.I.S. Transport Main window on the PDA, tap View, then Diagnostics. The Diagnostics window appears, with the fields blank. 4. Tap Diagnostics, then Connect. The Login window appears. 5. Enter the lock’s password in the Enter Password field.
Maintenance Note: To perform other activities while connected to the lock, see: Changing a lock’s online mode on page 11–18 ■ Unlocking a door temporarily on page 11–19 ■ Resetting the use count on page 11–19 ■ Clearing the diagnostics code on page 11–20. 8. When you have finished using diagnostics features, tap Diagnostics, then Disconnect. ■ The PDA closes communications with the lock. 9. To return to the Main window, tap View, then Main. 10.
Maintenance Changing a lock’s online mode When a B.A.S.I.S. V Lock’s mode of operation is determined by its programming, the diagnostics information for the lock indicates that the lock’s “online mode” is Automatic. In effect, the lock is under timezone control. For information about defining timezones for a lock, see the B.A.S.I.S. 2002 System Administration User Guide. You can use the PDA to select a specific online mode of operation for a lock and override timezone control.
Maintenance Unlocking a door temporarily You can use the PDA to unlock a door for the default duration programmed for a lock. This feature is useful when you need to access the inside of the door to replace the lock’s batteries or perform other maintenance for the lock. To unlock a door temporarily, perform these steps: 1. If you are already viewing diagnostics information for the lock, go to step 2. If you are not viewing diagnostics information for the lock, perform step 1 through step 7 on page 11–14.
Maintenance Clearing the diagnostics code The lock’s diagnostics code indicates firmware conditions, such as firmware resets, that have occurred at the lock since the diagnostics code was last cleared. For more information, see page 11–13. To clear a lock’s diagnostics code, perform these steps: 1. If you are already viewing diagnostics information for the lock, go to step 2. If you are not viewing diagnostics information for the lock, perform step 1 through step 7 on page 11–14. 2. From the B.A.S.I.S.
12 TROUBLESHOOTING This chapter contains instructions for troubleshooting problems for standard B.A.S.I.S. Locks and EX Series Exit Hardware Trim. If you need to… See… Understand the visual and audible responses page 12–2 Enable communications without a card or PIN page 12–3 Open a standard B.A.S.I.S. Lock with dead batteries page 12–6 Respond to common problems page 12–7 Note: When servicing components, always test that the lock works properly when you’re finished. B.A.S.I.S.
Troubleshooting VISUAL AND AUDIBLE RESPONSE QUICK REFERENCE The table below summarizes the visual and audible responses for standard B.A.S.I.S. Locks and for EX Series Exit Hardware Trim. See page 12–7 for complete troubleshooting details. Green LED Red LED Sounder 2 flashes ––– ––– Prompt to enter the new PIN during PIN programming mode, or prompt to use a second card and/or PIN during two card and/or PIN control. 3 flashes ––– ––– Access is granted.
Troubleshooting ENABLING COMMUNICATIONS WITHOUT A CARD OR PASSWORD If the card or password is lost or unavailable, you can enable communications by pressing the password override button on the control electronics board, which is located on the inside of the outside escutcheon. This procedure will not affect the user database, history, or lock configuration.
Troubleshooting 4. Start B.A.S.I.S. Transport: a. On the PDA, tap Start, then Programs, then BAS, then Transport. b. From the B.A.S.I.S. Transport Main window on the PDA, tap View, then Transport. The Transport window shows the Panel/Reader Tree. Note: When transferring history records from the door, you do not need to highlight a reader in the tree. 5. Using B.A.S.I.S. Transport, select the communications activity you want to perform. 6.
Troubleshooting 8. For standard locks, press the escutcheon gasket into place so the electronics board is covered. For exit hardware trim, reinstall the following parts in the escutcheon: mounting plate (page 10–7) ■ lift finger (page 10–5) ■ escutcheon gasket (page 10–3) ■ mounting standoffs (page 10–2). 9. For standard locks, reinstall the inside and outside escutcheons on the door. For mortise lock instructions, see page 5–6. For cylindrical lock instructions, see page 7–8.
Troubleshooting OPENING A STANDARD B.A.S.I.S. LOCK WITH DEAD BATTERIES If you were not able to replace the batteries before they died in a standard B.A.S.I.S. Lock and you cannot unlock the lock, you can provide temporary power to the lock and use a valid card or PIN to unlock it. Then, you can access the lock’s battery compartment to replace the battery pack. 1. To provide temporary power to the lock, connect the programming cable, with an external battery pack connected, to the lock’s communication port.
Troubleshooting RESPONDING TO PROBLEMS The table below summarizes the possible causes for certain problems based on visible and audible signals (LEDs, sounder, and whether access is granted or denied). The causes of failure are listed in the order of likelihood. (The most likely cause is first, and so forth.) Another helpful tool to use when troubleshooting a standard B.A.S.I.S. Lock or EX Series Exit Hardware Trim is the lock’s history of events.
Troubleshooting LEDs Sounder Access Possible causes include… You should… ––– ––– a. Card reader needs cleaning. a. Clean the card reader head using a cleaning card for magnetic stripe card readers. b. Primary wire harness is damaged or disconnected. b. Check the primary wire harness. If it’s damaged, replace the wire harness. For standard locks, see page 9–7. For exit hardware trim, see page 10–9. c. Foreign object is inserted in the card reader. c. Remove the object or replace the reader. d.
Troubleshooting LEDs Sounder Access Possible causes include… You should… b. For a standard mortise lock, mounting plates are overtightened. b. Loosen the mounting plates. See page 5–13. c. For a standard cylindrical lock, chassis type is set to “mortise”. c. Change the programming setting for chassis type to cylindrical. d. For a standard cylindrical d. If you can hear the chassis cycling, replace lock, the spindle may be faulty. the chassis. Contact your local BEST Representative for assistance. e.
Troubleshooting LEDs Sounder Access Possible causes include… You should… Green or Red flashes ––– Denied Smart card flex cable is hitting against the LED. Install protective tape on the flex cable. For standard locks, see page 9–22. For exit hardware trim, see page 10–14. ––– Red & green flashes repeating Denied Door failed a diagnostic self-test. Replace the control electronics. For standard locks, see page 9–10. For exit hardware trim, see page 10–10.
Troubleshooting a. Communications cable(s) is When communicating (are) not connected properly. between a PC or PDA, or PDA and lock or exit b. The primary wire harness is hardware trim you see a damaged or disconnected. message that communications has failed. a. Check all cable connections. b. Check the primary wire harness. If it’s damaged, replace the wire harness. For standard locks, see page 9–10. For exit hardware trim, see page 10–10. c. Communications cable or port c.
Troubleshooting 12–12 B.A.S.I.S.
A LOCK HISTORY EVENT TYPES The following table describes in alphabetical order each history event that can be recorded at a B.A.S.I.S. Lock. B.A.S.I.S.
Lock History Event Types Lock history event types Event Description ACCESS GRANTED The lock granted access to the indicated card or PIN. ACCESS GRANTED ON FACILITY CODE The lock granted access to the indicated card during a Facility Code Only mode. DENIED INVALID TOKEN (BADGE) The lock denied access to the indicated card and/or PIN because the card and/or PIN was not valid. DENIED INVALID ISSUE CODE The lock denied access to the indicated card because the card’s issue number was not valid.
Lock History Event Types Event Description READER RESET The lock’s reader was reset. KEY OVERRIDE The lock was unlocked using the key override. TRANSFER, PDA TO LOCK Using B.A.S.I.S. Transport, settings were transferred from the PDA to the lock. TRANSFER, HISTORY Using B.A.S.I.S. Transport, the lock’s history records were retrieved from the lock to the PDA. TRANSFER, DIAGNOSTICS Using B.A.S.I.S. Transport, the lock’s diagnostics information was retrieved from the lock to the PDA. B.A.S.I.S.
Lock History Event Types A–4 B.A.S.I.S.
B INSTALLATION INSTRUCTIONS The following pages contain the Installation Instructions for B.A.S.I.S. Mortise Locks (with brass escutcheons), the Installation Instructions for B.A.S.I.S. Cylindrical Locks (with brass escutcheons), and the Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim. B.A.S.I.S.
Installation Instructions B–2 B.A.S.I.S.
Installation Instructions for B.A.S.I.S. Mortise Locks Planning the installation Contents These installation instructions describe how to install your B.A.S.I.S.® G (35HG) or B.A.S.I.S. V (35HBV) Mortise Lock. The following topics are covered.† Planning the installation ................................................ 1 Preparing the door and door jamb ................................ 2 Installing the lock ............................................................ 5 Completing the installation...........
Installation Instructions for B.A.S.I.S. Mortise Locks Preparing the door and door jamb 1 Vert. centerline of lock Vert. centerline of strike Horz. centerline of strike Vert. centerline of door’s edge 1 Horz. centerline of lock Door jamb Figure 1 Horz.
Installation Instructions for B.A.S.I.S. Mortise Locks Preparing the door and door jamb 3 Mortise for lock case and faceplate Lock faceplate mortise 1 Mortise the edge of the door for the lock case. Note: The mortise cavity depth of 4 5/8″ includes clearance for wiring behind the mortise case. 2 Insert the lock in the mortise cavity. 3 Mark the outline of the lock faceplate. 4 Remove the lock. Mortise to fit the faceplate.
Installation Instructions for B.A.S.I.S. Mortise Locks Preparing the door and door jamb 4 Harness hole .125 Upper trim hole Cylinder hole Turn knob hole Through-bolt holes Sensor & motor wire hole Lever hole Lower trim hole Inside of RH door Outside of RHRB door Figure 4a Drilling the RH and RHRB holes .125 Harness hole Upper trim hole Turn knob hole Through-bolt holes Cylinder hole Lever hole Drill holes Caution: Check for the correct lock function, hand, and bevel before drilling.
Installation Instructions for B.A.S.I.S. Mortise Locks Preparing the door and door jamb 5 Mortise for strike box and strike plate 1 On the door jamb, locate the horizontal centerline of the strike (3/8″ above the centerline of the lock), as well as the vertical centerline of the strike. 2 Mortise the door jamb to fit the strike box and strike plate. 3 Drill the holes for the screws used to install the strike box and strike plate.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock 7 Install mounting plates 1 Insert the outside mounting plate through the door and mortise case. 2 Position the inside mounting plate opposite the outside mounting plate and screw them securely in place. Caution: Do not overtighten the mounting plate screws. Overtightening may compress the mortise cavity and bind the locking mechanism.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock 9 Install core (EV and FV only) 1 Insert the control key into the core and rotate the key 15 degrees to the right. 2 With the control key in the core, insert the core into the cylinder. 3 Rotate the control key 15 degrees to the left and withdraw the key. Caution: The control key can be used to remove cores and to access doors. Provide adequate security for the control key.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock Trim hole inserts 11 Install trim hole inserts and bushings Bushings 1 Insert the two trim hole inserts into the upper trim hole on each side of the door, as shown in Figure 11. 2 Insert the two bushings into the harness hole on each side of the door, as shown in Figure 11.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock 13 Make motor and sensor connections From the inside of the door, make the motor connection, the key override sensor connection (EV and FV functions)†, and the deadbolt sensor connection (FV and LV functions). Note 1: It is physically possible to connect the key override sensor connector from the mortise case to the battery connector from the wire harness.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock 14 Inside escutcheon Combination mounting screw Secure escutcheons 1 Position the inside and outside escutcheons on the door. 2 Making sure that the escutcheons do not pinch the wires, secure the escutcheons to the door. Do not tighten the screws completely. Use the combination mounting screw in the upper trim hole and the standard mounting screw in the lower trim hole.
Installation Instructions for B.A.S.I.S. Mortise Locks Installing the lock 15 Install battery pack 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment. Note: The battery connection has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe.
Installation Instructions for B.A.S.I.S. Mortise Locks Completing the installation 16 Location of set screw Outside of door Spindles Figure 16 Installing the levers 12 Inside of door Install inside and outside levers 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely. 2 With the handle pointing toward the door hinges, insert the outside lever and spindles assembly into the lock from the outside of the door.
Installation Instructions for B.A.S.I.S. Mortise Locks Completing the installation 17 Install battery compartment door 1 Making sure that the battery compartment door does not pinch any wires, insert the tabs of the battery compartment door into its mating slots and swing the door closed. 2 Use a T15 TORX bit driver to secure the battery compartment door with the security screw. Tighten firmly.
Installation Instructions for B.A.S.I.S. Mortise Locks Completing the installation 19 Strike box Strike plate Install strike box and strike plate 1 Insert the strike box into the mortise in the door jamb. Place the strike plate over the strike box and secure the strike with the screws provided. 2 Check the position of the auxiliary bolt against the strike plate. Caution: The auxiliary bolt must make contact with the strike plate.
Installation Instructions for B.A.S.I.S. Mortise Locks Completing the installation 20 Test lock To test the lock for proper operation before the lock is programmed, use the temporary operator card that came with the lock. This card is for temporary use only. After permanent cards have been programmed for the lock, the temporary card should be deleted. 1 Use the temporary operator card to activate the lock.
Installation Instructions for B.A.S.I.S. Mortise Locks © 2002 Best Lock Corporation dba Best Access Systems.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Planning the installation Contents Components checklist These installation instructions describe how to install your B.A.S.I.S.® G (93KG–95KG) or B.A.S.I.S. V (93KBV–95KBV) Cylindrical Lock. The following topics are covered.† Use the following checklist to make sure that you have the items necessary to install your B.A.S.I.S. Cylindrical Lock.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Preparing the door and door jamb 1 Installation template Horizontal centerline of lever 1 2 Figure 1 Positioning the template 3 4 Position template and mark drill points Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Preparing the door and door jamb 2 Components checklist Drill holes and mortise for latch face.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Preparing the door and door jamb 3 Install latch 1 Install the latch in the door. Note: The latch tube prongs should be centered and should project into the chassis hole. 2 Check that the door swings freely. Chassis hole Location of latch tube prongs Latch Inside of door Figure 3 Installing the latch in the door 4 Drill upper through-bolt hole.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Preparing the door and door jamb 5 Install strike box and strike plate 1 In alignment with the center of the latchbolt, mortise the door jamb to fit the strike box and strike plate. 2 Drill the holes for the screws used to install the strike box and strike plate. 3 Insert the strike box and secure the strike with the two screws provided. 4 Check the position of the deadlocking plunger against the strike plate.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Installing the lock 6 1 Insert the control key into the core and rotate the key 15 degrees to the right. 2 Insert a flat blade screwdriver into the figure-8 core hole and into the lever. 3 Press the screwdriver blade in the direction of the arrow in Figure 6. Note: You cannot remove the lever if the screwdriver blade is inserted too far past the keeper. 4 Slide the lever off of the sleeve. Lever keeper Insert screwdriver blade here.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Installing the lock 8 Install lock chassis and engage retractor in latch Retractor Latch tube prong Latch tailpiece From the outside of the door, insert the lock chassis into the 2 1/8″ chassis hole, routing the motor wire through the notch. Caution: Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Installing the lock Trim hole inserts 10 Bushings Remove backup battery tab Caution 1: For the lock to operate properly, you must remove the backup battery tab. Caution 2: Do not connect the battery pack before you have removed the backup battery tab. Doing so may cause the lock to malfunction. 1 Locate the backup battery tab on the inside of the outside escutcheon.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Installing the lock 13 Make motor connection From the inside of the door, connect the motor connector from the chassis to its mating connector on the wire harness. Note 1: The upgrade cable is used for reprogramming the lock’s firmware without removing the lock from the door. This cable does not connect to a mating lock connector. Upgrade cable Note 2: The motor connection has 2 wires and 2 pins. The wire colors are yellow and gray.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Completing the installation 15 Inside escutcheon Battery pack Figure 15 Connecting the battery pack Install battery pack 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment. Note: The battery connection has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Completing the installation 17 Install core and throw member Core 1 Install the blocking plate onto the throw member. Caution: You must use the blocking plate to prevent unauthorized access. 2 Insert the control key into the core and rotate the key 15 degrees to the right. 3 Insert the throw member into the core. 4 Insert the core and throw member into the lever with the control key.
Installation Instructions for B.A.S.I.S. Cylindrical Locks Completing the installation 19 Test lock To test the lock for proper operation before the lock is programmed, use the temporary operator card that came with the lock. This card is for temporary use only. After permanent cards have been programmed for the lock, the temporary card should be deleted. 1 Use the temporary operator card to activate the lock.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Planning the installation Contents Components checklist These installation instructions describe how to install your B.A.S.I.S.® G EX Series (EXG) or B.A.S.I.S. V EX Series (EXBV) Exit Hardware Trim.† B.A.S.I.S.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Preparing the door 1 2 Mark centerlines Note 1: If retrofitting the B.A.S.I.S. trim to an existing exit hardware installation, skip this task. Instead, remove the exit hardware from the door. Note 2: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Preparing the door 3 Position trim template and mark drill points 1 For new installations a Cut the G08 Template—Installation Template for EXG & EXBV Exit Hardware Trim for Use with Precision Hardware 1000/2000 Series Locks or G07 Template—Installation Template for EXG & EXBV Exit Hardware Trim for Use with Von Duprin 98/99 Series Locks along the dashed lines.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Preparing the door 5 Outside of LHRB door Figure 2 Drilling the trim holes for use with Precision Hardware exit hardware Outside of LHRB door Figure 3 4 Outside of RHRB door Drill holes and mortise door surface Caution: Check for the correct lock function, hand, and bevel before drilling. 1 Drill the trim holes listed below; follow the instructions on the trim template. See Figure 2 or Figure 3, and Figure 4.
Installation Instructions for B.A.S.I.S.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Installing the exit hardware and trim 6 Install mortise case (mortise exit devices only) Install the mortise case in the door; follow the instructions provided by the exit hardware manufacturer. 7 Screws Spindle Clamp plate Rim cylinder Break off the screws here. Mounting sleeve B.A.S.I.S. escutcheon Figure 5 Installing the cylinder for Von Duprin rim and rod exit devices Orient the curve toward the cylinder.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Installing the exit hardware and trim 9 Route wire harnesses and position B.A.S.I.S. escutcheon 1 From the outside of the door, feed the com port and battery connector through the battery bracket/ harness hole as shown in Figure 6. Caution 1: When routing the connectors, make sure the harnesses are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Installing the exit hardware and trim 10 Rim cylinder B.A.S.I.S. escutcheon Outside of door Figure 7 Installing the cylinder Screws Clamp plate Spindle Orient the curve toward the cylinder. Rim cylinder Figure 8 Install cylinder (EV function only) For Precision hardware rim and rod exit device installations 1 To determine the correct spindle length, try the cylinder in the door while holding the B.A.S.I.S.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Installing the exit hardware and trim 11 Install exit hardware and secure B.A.S.I.S. escutcheon Install the exit hardware (lock stile case, case cover, touch bar assembly and mounting bracket, latches and rods [if applicable], and related hardware); follow the instructions provided by the exit hardware manufacturer. Note: Make any adjustments to the exit hardware necessary for compatibility with lever function outside trim. The B.A.S.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Completing the installation 14 Install strike(s) Note: If retrofitting the B.A.S.I.S. trim to an existing exit hardware installation, skip this task. 1 Install the strike(s) in the door frame or door stop; follow the instructions provided by the exit hardware manufacturer. 2 Check the lock for proper alignment between the strike(s) and latch(es).
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Completing the installation 17 Install battery pack in bracket 1 Connect the battery pack to the battery connector on the wire harness as shown in Figure 13. Note: The battery connection has 3 wires and 3 pins. The wire colors are: ■ red with white stripe ■ white ■ black with white stripe.
Installation Instructions for B.A.S.I.S. EX Series Exit Hardware Trim Completing the installation 19 Test lock To test the lock for proper operation before the lock is programmed, use the temporary operator card that came with the lock. This card is for temporary use only. After permanent cards have been programmed for the lock, the temporary card should be deleted. 1 Use the temporary operator card to activate the lock.
C INDEX A adding key override sensing 11–10 armored front part drawings for 2–17 part numbers for 2–18 audible responses 12–2 auxiliary bolt part drawings for 2–17 part numbers for 2–18 removing and turning over 6–8 auxiliary bolt spring part drawings for 2–17 part numbers for 2–18 auxiliary return levers part drawings for 2–17 part numbers for 2–18 B B.A.S.I.S.
Index C card 4–11 case assembly part drawings for 2–17 part numbers for 2–18 case cover part drawings for 2–17 part numbers for 2–18 case cover mounting screws part drawings for 2–17 part numbers for 2–18 case mounting screws part drawings for 2–17 part numbers for 2–18 c-clip part drawings for 3–3 part numbers for 3–4 certifications and standards 1–5 changing lock’s online mode 11–18 changing mortise lock’s hand and bevel 6–3 clearing lock’s diagnostics code 11–20 control electronics boards for EX trim pa
Index HID proximity reader trim for EX trim part drawings for 3–12 part numbers for 3–13 HID proximity reader trim for standard B.A.S.I.S.
Index Motorola proximity reader trim 3–12 smart card reader trim 3–6 part drawings for standard B.A.S.I.S.
Index shear pin part drawings for 3–3 part numbers for 4–10 removing and reinstalling 10–28 shoulder screws part drawings for 3–6 part numbers for 4–9 smart card reader for EX trim part numbers for 4–4 smart card reader for standard B.A.S.I.S. Locks part numbers for 4–4 smart card reader trim for EX trim part drawing for 3–6 part numbers for 3–7 smart card reader trim for standard B.A.S.I.S.
Index C-6 B.A.S.I.S.
