CREDITS/COPYRIGHT Copyright ©2000–2003 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. All rights reserved. Printed in the United States of America. Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions, Inc. The software described in this document are furnished under a license agreement or nondisclosure agreement.
CONTENTS FIGURES VII GETTING STARTED 1–1 Introduction 1–1 Certifications and standards 1–1 IDH Max and electrified locks Mortise locks 1–2 Cylindrical locks 1–2 Accessories 1–2 Documentation package 1–1 1–3 Technical support 1–4 Support services 1–4 Telephone technical support 1–4 IDH MAX LOCKS FUNCTIONS AND PARTS 2–1 Function descriptions 2–2 IDH Max mortise functions 2–2 IDH Max cylindrical functions 2–4 Trim components 2–5 Proximity card reader and trim exploded diagram 2–5 Magnetic stripe sw
Contents Reader conversion 2–15 Mortise case exploded diagram Other mortise lock components 2–17 2–19 Cylindrical chassis exploded diagram Other cylindrical lock components 2–20 2–22 Panel interface module components diagram 2–23 ELECTRIFIED LOCKS FUNCTIONS AND PARTS Converting an existing trim style 3–1 3–1 Function descriptions 3–2 Electrified mortise functions 3–2 Electrified cylindrical functions 3–4 Trim components 3–4 Mortise sectional trim exploded diagram and parts list 3–5 Cylindrical se
Contents Replacing mortise case components 4–51 Replacing the solenoid 4–51 Replacing the RQE switch 4–52 Replacing the door status switch 4–53 Replacing the latch status switch 4–55 SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS Replacing IDH Max Cylindrical Locks 5–1 5–2 Replacing components for electrified cylindrical locks 5–19 Adding the RQE switch to electrified cylindrical locks 5–25 Reversing the solenoid when changing the function 5–25 Replacing components for cylindrical locks 5–26 Removi
Contents vi W Series Service Manual
FIGURES IDH MAX LOCKS FUNCTIONS AND PARTS Understanding mortise function drawings Understanding cylindrical function drawings 2–2 2–4 Location of the DIP switch on the control electronics circuit board Mortise lock components 2–15 2–19 Panel interface module components 2–23 ELECTRIFIED LOCKS FUNCTIONS AND PARTS Understanding mortise function drawings Understanding cylindrical function drawings Mortise lock components 3–2 3–4 3–11 Cylindrical lock components 3–14 SERVICE AND MAINTENANCE FOR MORT
Figures Disconnecting the field wire harness 4–12 Pulling the field wire harness through the door Reinstalling the wire transfer hinge Reinstalling the mortise case 4–13 4–14 4–15 Reinstalling the mounting plates 4–15 Reinstalling the cylinder and mortise case faceplate Reinstalling bushings and trim hole inserts 4–16 4–17 Feeding the reader wire harness connector through the door 4–18 Connecting the reader wire harness to the control electronics circuit board 4–19 Securing the escutcheon and c
Figures SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS Removing the core and throw member (lever shown) Removing the keyed lever/knob (lever shown) Removing the plain lever 5–3 5–3 5–4 Removing the access door 5–4 Loosening the escutcheon and disconnecting the connections Removing the outside escutcheon from the door 5–5 Removing the bushings, trim hole inserts, and hub washers Removing the field wire harness 5–6 5–7 Pulling the field wire harness through the door Installing the wire transfer hin
Figures ADDITIONAL SERVICE AND MAINTENANCE FOR IDH MAX LOCKS Disconnecting and connecting the reader wire harness (cylindrical lock shown) 6–2 Removing the harness clamp 6–4 Connecting the wire harnesses to the control electronics circuit board Installing the screws for the control electronics circuit board 6–8 Removing and reinstalling the magnetic stripe swipe card reader Removing and replacing the proximity card reader x 6–6 6–13 6–15 W Series Service Manual
1 GETTING STARTED INTRODUCTION The W Series Service Manual contains essential information to help you maintain your IDH Max Locks and electrified locks. Throughout this manual, the term IDH Max is used to refer to 34HW/35HW EEL, EEU, NEL, NEU function locks and 83KW/93KW–85KW/95KW DDEL, DDEU function locks. Throughout this manual, the term electrified is used to refer to 34HW–37HW EWEL, EWEU, WWEL, WWEU, YEL, YEU function locks and 83KW/93KW– 85KW/95KW DEL, DEU function locks.
Getting Started Mortise locks ■ ■ ■ ■ ■ ■ ■ ■ Cylindrical locks ■ ■ ■ ■ ■ ■ Accessories ■ ■ 1–2 The strike fits the standard door frame cutout as specified in ANSI A115.1. The lock case and faceplate dimensions fit the standard door preparation as specified in ANSI A115.1. The 34H/35H locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational, and Grade 2 Security standards. The 36H/37H locks meet or exceed ANSI A156.
Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation, start-up, and maintenance of your IDH Max Locks and electrified locks. The installation, assembly, and wiring instructions also can be ordered separately: Document Title Doc. No.
Getting Started Document Title Doc. No.
2 IDH MAX LOCKS FUNCTIONS AND PARTS The following pages contain function descriptions for all IDH Max Locks. This chapter also includes exploded diagrams that show all field-serviceable mechanical parts, diagrams of trim and other miscellaneous parts, as well as function and trim conversion information.
IDH Max Locks Functions and Parts FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types: ■ IDH Max mortise ■ IDH Max cylindrical. IDH Max mortise functions The following lists describe how the latchbolt, outside lever, and inside lever operate for each IDH Max mortise function. Outside key Outside Figure 2.
IDH Max Locks Functions and Parts NEL–Electrically Locked–Fail Safe Latchbolt operated by: ■ inside lever/knob ■ outside lever/knob when electric power is removed from the solenoid Outside lever/knob locked by: ■ applying 12 VDC to the solenoid; remains locked only while power continues to be applied Outside lever/knob unlocked by: ■ removing 12 VDC from the solenoid Inside lever/knob is always unlocked W Series Service Manual NEU–Electrically Unlocked–Fail Secure Latchbolt operated by: ■ inside lever/kno
IDH Max Locks Functions and Parts IDH Max cylindrical functions The following lists describe how the latchbolt, outside lever, and inside lever operate for each IDH Max cylindrical function. Latchbolt Outside key Outside Figure 2.
W Series Service Manual TRIM COMPONENTS PROXIMITY CARD READER AND TRIM EXPLODED DIAGRAM 4 3 5 6 8 14 13 11 19 18 16 20 22 24 25 2 17 Outside 23 7 10 9 1 1 2–5 Figure 2.
IDH Max Locks Functions and Parts B54704 b 1 #15 outside lever assembly or ■ ■ ■ ■ ■ ■ ■ ■ c 1 #4 keyed knob or d DDEL not shown A35455 1 #4 outside knob assemblya or DDEU (1) Qty. Description NEL A35084 NEU Part No. 1 EEL Item Refer to Figure 2.3 and the table below to find the part you need or to convert the function of the lock.
1 #4 inside knob assemblya or b ■ ■ ■ ■ ■ ■ ■ DDEL ■ DDEU Qty. Description NEL C62520 NEU Part No.
W Series Service Manual MAGNETIC STRIPE SWIPE CARD READER AND TRIM EXPLODED DIAGRAM 16 Outside 4 3 2 5 6 8 13 11 20 19 18 22 24 25 14 17 23 7 15 10 12 9 1 1 2–8 Figure 2.
IDH Max Locks Functions and Parts B54704 #4 outside knob assemblya or b 1 #15 outside lever assembly or 1 c ■ ■ ■ ■ ■ ■ ■ ■ #4 keyed knob or d DDEL not shown A35455 1 DDEU (1) Qty. Description NEL A35084 NEU Part No. 1 EEL Item Refer to Figure 2.4 and the table below to find the part you need or to convert the function of the lock.
#15 plain lever handled DDEL 1 DDEU Qty. Description NEL B55169 NEU Part No. EEL Item not shown EEU IDH Max Locks Functions and Parts ■ ■ 24 B62128 1 Access door ■ ■ ■ ■ ■ ■ 25 See page 2–14 1 Access door screw (TORX with post head) or ■ ■ ■ ■ ■ ■ not shown See page 2–14 1 Access door screw (McGard head) ■ ■ ■ ■ ■ ■ a. b. c. d. See the H Series Service Manual for other knob styles. See the H Series Service Manual for other lever styles.
W Series Service Manual MAGNETIC STRIPE INSERTION CARD READER AND TRIM EXPLODED DIAGRAM 10 6 13 12 16 18 14 19 8 3 2 11 17 17 15 5 4 1 1 2–11 Figure 2.
IDH Max Locks Functions and Parts B54704 #4 outside knob assemblya or b 1 #15 outside lever assembly or 1 c ■ ■ ■ ■ ■ ■ ■ ■ #4 keyed knob or d DDEL not shown A35455 1 DDEU (1) Qty. Description NEL A35084 NEU Part No. 1 EEL Item Refer to Figure 2.5 and the table below to find the find the part you need or to convert the function of the lock.
IDH Max Locks Functions and Parts SCREW KITS Mounting screw kits Part number Reader Electronics Mounting Screw Kit 1838621 25 Control Electronics Mounting Screw Kit 1839300 Upper escutcheon screw kits 25 Part number Upper Escutcheon Screw for 1 3/4″ Thick Doors Kit 1846978 Upper Escutcheon Screw for 2″ Thick Doors Kit 1847018 Upper Escutcheon Screw for 2 1/4″ Thick Doors Kit 1847050 Upper Escutcheon Screw for 2 1/2″ Thick Doors Kit 1847091 Upper Escutcheon Screw for 2 3/4″ Thick Doors Kit
IDH Max Locks Functions and Parts Lower escutcheon screw kits Kit name Part number Lower Escutcheon Screw for 1 3/4″ Thick Doors Kit 1877702 Lower Escutcheon Screw for 2″ Thick Doors Kit 1877744 Lower Escutcheon Screw for 2 1/4″ Thick Doors Kit 1876557 Lower Escutcheon Screw for 2 1/2″ Thick Doors Kit 1876599 Lower Escutcheon Screw for 2 3/4″ Thick Doors Kit 1876630 Lower Escutcheon Screw for 3″ Thick Doors Kit 1876672 Access door screw kits 2–14 Lower escutcheon screw for 1 3/4″ thick doo
IDH Max Locks Functions and Parts READER CONVERSION Mortise or cylindrical reader conversion If you want to convert the reader of an existing mortise or cylindrical IDH Max Lock, use the following table to determine the parts that you need. You will also need to replace the outside escutcheon gasket (A60725). This table includes only the parts that are different. Note: You do not need to change the position of the DIP switches on the control electronics circuit board.
B63269 B64404 B64403 B80901 Reader circuit board Magnetic stripe swipe card reader HID proximity card reader with antenna Motorola proximity card reader with reader assembly Reader circuit board assembly for magnetic stripe swipe card readers B80902 Reader circuit board assembly for proximity card readers Motorola proximity card reader Part No.
IDH Max Locks Functions and Parts MORTISE CASE EXPLODED DIAGRAM 1 2 3 23 27 22 29 4 26 22 5 25 21 6 24 30 7 28 8 20 8 9 19 10 18 11 17 16 14 15 Figure 2.
IDH Max Locks Functions and Parts Mortise case parts list Refer to Figure 2.7 and the table below to find the part you need. Note: These parts are used in all IDH Max mortise functions. Item 2–18 Part No. Qty.
IDH Max Locks Functions and Parts OTHER MORTISE LOCK COMPONENTS 1 4 2 8 3 5 9 6 7 Figure 2.8 Other mortise lock components parts list Mortise lock components Refer to Figure 2.8 and the table below to find the part you need. Item Part no. Qty.
15 14 13 12 4 5 11 10 9 8 Inside W Series Service Manual 6 4 7 5 3 2 1 Figure 2.
IDH Max Locks Functions and Parts Cylindrical chassis parts list Part no. Qty. Description DDEU DDEL Refer to Figure 2.9 and the table below to find the part you need or to convert the function of the lock.
IDH Max Locks Functions and Parts OTHER CYLINDRICAL LOCK COMPONENTS 1 2 3 4 5 7 6 7 8 9 10 Figure 2.10 Cylindrical lock components Other cylindrical lock components parts list 2–22 Refer to Figure 2.10 and the table below to find the part you need. Item Part no. 1 B34380 Qty.
IDH Max Locks Functions and Parts PANEL INTERFACE MODULE COMPONENTS DIAGRAM 1 2 Figure 2.11 Panel interface module components Panel interface module components parts list Refer to Figure 2.11 and the table below to find the part you need. Item Part no. Qty.
IDH Max Locks Functions and Parts 2–24 W Series Service Manual
3 ELECTRIFIED LOCKS FUNCTIONS AND PARTS The following pages contain exploded diagrams for all electrified locks. These diagrams show all fieldserviceable mechanical parts. This chapter also includes function descriptions and function conversion information. CONVERTING AN EXISTING TRIM STYLE To convert a lock from one trim style to another, use the diagrams and tables provided to compare part numbers. Order the trim hardware accordingly.
Electrified Locks Functions and Parts FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types: ■ electrified mortise ■ electrified cylindrical. Electrified mortise functions The following lists describe how the latchbolt, outside lever/knob, and inside lever/knob operate for each electrified mortise function. Outside key Inside key Latchbolt Outside Figure 3.
Electrified Locks Functions and Parts WWEL–Electrically Locked–Fail Safe Latchbolt operated by: ■ inside or outside lever/knob when electric power is removed from the solenoid ■ inside or outside key Inside and outside lever/knob locked by: ■ applying 24 VAC/VDC to the solenoid; remains locked only while power continues to be applied Inside and outside lever/knob unlocked by: ■ removing 24 VAC/VDC from the solenoid YEL–Electrically Locked–Fail Safe Latchbolt operated by: ■ inside lever/knob ■ outside lever
Electrified Locks Functions and Parts Electrified cylindrical functions The following lists describe how the latchbolt, outside lever/knob, and inside lever/knob operate for each electrified cylindrical function. Latchbolt Outside Inside View looking down at the top of the door Figure 3.
Electrified Locks Functions and Parts Mortise sectional trim exploded diagram and parts list Inside 1 6 7 1 2 2 3 5 4 3 Outside 5 Mortise sectional trim exploded diagram Item 1 (1) 2 not shown 3 4 5 (5) 6 not shown not shown not shown 7 Part no. Qty.
Electrified Locks Functions and Parts Cylindrical sectional trim exploded diagram and parts list 1 1 6 2 3 4 5 6 Figure 3.4 Cylindrical sectional trim exploded diagram Note: This trim configuration applies to both DEL and DEU function locks. Item Part no. 1 E55169 (1) B54707 Qty.
Electrified Locks Functions and Parts J trim exploded diagram and parts list 3 7 Inside 1 8 9 1 2 2 3 4 6 5 Outside 6 J trim exploded diagram Item 1 (1) 2 not shown 3 not shown 4 5 6 (6) 7 8 not shown not shown 9 Part no. Qty.
Electrified Locks Functions and Parts M trim exploded diagram and parts list 2 Inside 1 6 7 1 2 3 5 4 Outside 5 M trim exploded diagram Item 1 (1) 2 not shown 3 4 5 (5) 6 not shown not shown 7 EWEU EWEL WWEU WWEL YEU YEL Figure 3.6 Part no. Qty.
Electrified Locks Functions and Parts MORTISE CASE EXPLODED DIAGRAM 1 2 3 25 27 4 22 21 24 5 23 6 21 20 28 26 7 19 18 8 17 16 9 15 10 14 12 13 Figure 3.
Electrified Locks Functions and Parts Refer to Figure 3.7 and the table below to find the part you need or to convert the function of the lock. Item 1 2 3 4 5 6 7 8 9 not shown 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 not shown not shown not shown EWEU EWEL WWEU WWEL YEU YEL Mortise case parts list Part no. Qty.
Electrified Locks Functions and Parts OTHER MORTISE LOCK COMPONENTS 4 1 2 3 10 5 9 6 8 7 Figure 3.8 Other mortise lock components parts list Item 1 2 not shown 3 not shown 4 not shown not shown 5 not shown 6 7 not shown 8 not shown 9 10 Mortise lock components Part no. Qty.
15 Outside 14 13 12 4 5 11 10 6 9 Inside 2 8 W Series Service Manual 1 7 5 4 3 Figure 3.
Electrified Locks Functions and Parts Cylindrical chassis parts list Part no. Qty. Description DEU DEL Item Refer to Figure 3.9 and the table below to find the part you need or to convert the function of the lock.
Electrified Locks Functions and Parts OTHER CYLINDRICAL LOCK COMPONENTS 1 2 3 4 5 6 7 8 10 9 Figure 3.10 Cylindrical lock components Other cylindrical lock components parts list Refer to Figure 3.10 and the table below to find the part you need. Item Part no. Qty.
Electrified Locks Functions and Parts 8W COMPONENTS DIAGRAM 1 2 5 Figure 3.11 3 6 4 7 8W components diagram 8W components parts list Refer to Figure 3.11 and the table below to find the part you need.
Electrified Locks Functions and Parts 3–16 W Series Service Manual
4 SERVICE AND MAINTENANCE FOR MORTISE LOCKS This chapter contains instructions for replacing IDH Max and electrified mortise components, and servicing and maintaining IDH Max and electrified mortise components.
Service and Maintenance for Mortise Locks REPLACING COMPONENTS FOR IDH MAX MORTISE LOCKS To replace all of the components for IDH Max Mortise Locks, perform all of the tasks in the sections Removing components for IDH Max Mortise Locks and Reinstalling components for IDH Max Mortise Locks. Also use these sections to replace individual components. Use the following table to determine which tasks to perform.
Service and Maintenance for Mortise Locks Removing components for IDH Max Mortise Locks Task A. To remove the core: Note: Only EEL and EEU function locks have a core. 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. Remove the core from the cylinder. Core Control key Outside of door Figure 4.
Service and Maintenance for Mortise Locks Task B. To remove the inside and outside levers/knobs: 1. Remove the set screw cap and use a 1/8″ Allen wrench to remove the set screw from the inside lever/knob. 2. Remove the inside lever/knob, then the outside lever/knob and spindle assembly from the door. Set screw cap Set screw Outside of door Figure 4.2 Spindle Inside of door Removing the knobs Set screw Outside of door Figure 4.
Service and Maintenance for Mortise Locks Task C. To remove the access door: 1. Use the appropriate bit driver to remove the security screw from the access door. 2. Open the access door and remove it from the escutcheon. Security screw Inside of door Figure 4.
Service and Maintenance for Mortise Locks Task D. To disconnect the connections and remove the outside escutcheon: 1. Remove the upper and lower escutcheon screws from the inside escutcheon. Pull the inside escutcheon away from the door enough to expose the control electronics circuit board. Note: You can let the inside escutcheon dangle from the field wire harness while completing Task D through Task H. Inside escutcheon Upper escutcheon screw Lower escutcheon screw Inside of door Figure 4.
Service and Maintenance for Mortise Locks 2. Disconnect the three sensor connections and solenoid connection. 3. Disconnect the reader wire harness from the control electronics circuit board. Reader wire harness connector Control electronics circuit board Solenoid and sensor wire harness Inside escutcheon Sensor wires and solenoid wires Inside of door Figure 4.
Service and Maintenance for Mortise Locks 4. Remove the outside escutcheon from the door. Caution When removing the outside escutcheon, make sure that the reader wire harness is not rubbed across any sharp edges or over any surface that could damage its sleeving or wire insulation. Reader wire harness connector Field harness & reader wire hole Outside escutcheon Outside of door Figure 4.
Service and Maintenance for Mortise Locks 5. Remove the bushings and trim hole inserts from each side of the door. Trim hole insert Bushing Outside of door Trim hole insert Bushing Bushing Inside of door Figure 4.
Service and Maintenance for Mortise Locks Task E. To remove the mortise case faceplate and cylinder: Note: Only EEL and EEU function locks have a cylinder. 1. Unscrew the two faceplate screws and remove the faceplate from the mortise case. Save the screws. 2. Loosen the cylinder clamp screw, located inside the mortise case. 3. Turn the cylinder counterclockwise until you can remove it. Cylinder clamp screw (inside mortise case) Concealed cylinder Mortise case faceplate Outside of door Figure 4.
Service and Maintenance for Mortise Locks Task F. To remove the mounting plates: 1. Remove the two mounting plate screws from the inside of the door. Save the screws. 2. Remove the outside and inside mounting plates. Inside mounting plate Mounting plate screws Outside mounting plate Outside of door Figure 4.10 Removing the mounting plates Task G. To remove the mortise case: 1. Remove the two case mounting screws. 2. Remove the mortise case from the door.
Service and Maintenance for Mortise Locks Task H. To remove the inside escutcheon: 1. Remove the wire transfer hinge from the door and door frame. 2. Pull the wires and splice connectors out of the holes or pockets in the door and frame. 3. Disconnect the leads. Access holes Field wire harness leads Field wires Splice connectors Door frame Wire transfer hinge Door Figure 4.12 Disconnecting the field wire harness 4.
Service and Maintenance for Mortise Locks Reinstalling components for IDH Max Mortise Locks Task A. To pull the field wire harness through the door: 1. Feed the field wire harness (connected to the inside escutcheon) into the field harness & reader wire hole and down into the mortise cavity. 2. From the hinge edge of the door, fish the field wire harness through the door to the hinge mortise.
Service and Maintenance for Mortise Locks 5. Splice the four field wire harness leads (listed in the table below) to the door side of the hinge, matching each pair of leads to its corresponding field wire. Wire Color Ground Black 12 VDC Red Com+ Orange Com– Green 6. Insert the wires and splice connectors into the holes or pockets in the door and frame, being careful not to pinch the wires. Install the wire transfer hinge.
Service and Maintenance for Mortise Locks 3. Secure the mortise case with the case mounting screws. Mortise cavity Field wire harness Solenoid & sensor wire hole and wires Mortise case Inside of door Inside escutcheon Figure 4.15 Reinstalling the mortise case Task C. To reinstall the mounting plates: 1. Insert the outside mounting plate through the door and mortise case. 2. Position the inside mounting plate opposite the outside mounting plate and screw them securely in place.
Service and Maintenance for Mortise Locks Task D. To reinstall the cylinder and mortise case faceplate: Note: Install the cylinder for EEL and EEU function locks only. 1. Thread the concealed cylinder into the mortise case so that the groove around the cylinder head is even with the door surface. Adjust the cylinder depth plus or minus one turn so that the core, when installed in the cylinder, is flush with the outer surface of the escutcheon. A malfunction can occur if the cylinder is threaded in too far.
Service and Maintenance for Mortise Locks Task E. To connect the reader wire harness: 1. Insert the two trim hole inserts into the upper trim hole on each side of the door. 2. Insert the two bushings into the field harness & reader wire hole on each side of the door. Trim hole insert Bushing Outside of door Trim hole insert Bushing Bushing Inside of door Figure 4.
Service and Maintenance for Mortise Locks 3. Insert a bushing into the sensor & solenoid wire hole on the inside of the door. 4. From the outside of the door, feed the reader wire harness connector through the field harness & reader wire hole. Field harness & reader wire hole Reader wire harness connector Outside escutcheon Outside of door Figure 4.19 Feeding the reader wire harness connector through the door 5.
Service and Maintenance for Mortise Locks Caution When connecting the reader wire harness, make sure: ■ there are no loose wire connections where the wires are inserted into the reader wire connector ■ the reader wire harness connector is fully seated in its mating connector on the control electronics circuit board. Reader wire harness connector Control electronics circuit board Solenoid and sensor wire harness Inside escutcheon Large opening Sensor wires and solenoid wires Inside of door Figure 4.
Service and Maintenance for Mortise Locks Task F. To secure the escutcheons and complete the connections: 1. Position the inside and outside escutcheons onto the door. 2. Making sure that the escutcheons do not pinch the wires, secure the escutcheons to the door—but do not tighten. Use the upper escutcheon screw at the top trim hole and the lower escutcheon screw at the bottom trim hole.
Service and Maintenance for Mortise Locks Task G. To reinstall the inside and outside levers/knobs: For both knobs and levers 1. Unscrew the inside spindle one full turn to allow the spindles to turn freely. For knobs 1. From the outside of the door, insert the outside knob and spindle assembly into the lock. 2. Slide the inside knob onto the inside spindle and secure it with the set screw. 3. Push the set screw cap into the set screw hole. 4. Tighten the upper and lower escutcheon screws. 5.
Service and Maintenance for Mortise Locks For levers 1. With the handle pointing toward the door hinges, insert the outside lever and spindle assembly into the lock from the outside of the door. 2. Slide the inside lever onto the inside spindle and secure it with the set screw. 3. Tighten the upper and lower escutcheon screws. 4. Turn the levers to check that they operate smoothly. Set screw Outside of door Spindles Inside of door Figure 4.
Service and Maintenance for Mortise Locks Task H. To reinstall the core (EEL and EEU only): 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. With the control key in the core, insert the core into the cylinder. Note: If the core does not insert easily into the cylinder, loosen the escutcheon screws and reposition the outside escutcheon. When the core is inserted fully, retighten the escutcheon screws. 3.
Service and Maintenance for Mortise Locks Task I. To reinstall the access door: 1. Making sure that the access door does not pinch any wires, insert the tabs of the access door into its mating slots and swing the door closed. 2. Use the appropriate bit driver to secure the access door with the security screw. Tighten firmly. Security screw Tabs Figure 4.
Service and Maintenance for Mortise Locks REPLACING COMPONENTS FOR ELECTRIFIED MORTISE LOCKS To replace all of the components for electrified mortise locks, perform all of the tasks for your type of trim in the sections Removing components for electrified mortise locks and Reinstalling components for electrified mortise locks. Also use these sections to replace individual components. Use the following table to determine which tasks to perform.
Service and Maintenance for Mortise Locks Removing components for electrified mortise locks The next three sections outline the tasks to perform in order to remove components for electrified mortise locks with different types of trim. Each section references the appropriate trim diagrams in Chapter 3 and the detailed instructions for each task found in Tasks for removing the components.
Service and Maintenance for Mortise Locks Tasks for removing the components Task A. To remove the levers/knobs: 1. For knobs, remove the set screw cap. 2. Use a 1/8″ Allen wrench to remove the set screw from the inside lever/knob. 3. Remove the inside lever/knob, then the outside lever/knob and spindle assembly from the door. Lever Set screw Knob Faceplate screw Set screw Set screw cap Inside of door Lever & spindle assembly Faceplate Faceplate screw Outside of door Knob & spindle assembly Figure 4.
Service and Maintenance for Mortise Locks Task C. To remove the core and cylinder: Note: Only EWEL, EWEU, WWEL, and WWEU lock functions have a core and cylinder. 1. Insert the control key into the core and rotate the key 15 degrees to the right. Remove the core. 2. Loosen the cylinder clamp screw, located inside the mortise case. Cylinder clamp screw Lock case Figure 4.27 Location of the cylinder clamp screw (view from the edge of the door) 3.
Service and Maintenance for Mortise Locks 4. Insert the mortise cylinder wrench into the cylinder and turn it counterclockwise until you can remove the cylinder and cylinder ring. Cylinder ring Cylinder Mortise cylinder wrench Figure 4.28 Removing the cylinder 5. If the lock is double-keyed, repeat step 1 through step 3 on the other side of the door.
Service and Maintenance for Mortise Locks Task D. To remove the rose rings or escutcheon rings (for sectional trim and J trim only): 1. Insert the protrusion on the spanner wrench into the hole in the inside rose/escutcheon ring and rotate counterclockwise until you can remove the inside rose/escutcheon ring. Rose Rose ring Spanner wrench Figure 4.29 Removing the rose rings or escutcheon rings (sectional trim shown) 2. Repeat step 1 for the outside rose ring. Task E.
Service and Maintenance for Mortise Locks Task F. To remove the escutcheons (for J trim and M trim only): 1. Remove the upper and lower escutcheon screws. Note: The J escutcheon has only an upper escutcheon screw. 2. Remove the inside and outside escutcheons. Mounting plate screw Upper escutcheon screw Outside escutcheon Lower escutcheon screw Inside escutcheon Mounting plate screw Inside mounting plate Outside mounting plate Inside of door Figure 4.
Service and Maintenance for Mortise Locks Task H. To remove the mortise case: 1. Remove the two case mounting screws. 2. Remove the case from the door. Case mounting screws Figure 4.31 Removing the mortise case Reinstalling components for electrified mortise locks The next three sections outline the tasks to perform in order to reinstall components for electrified mortise locks with different types of trim.
Service and Maintenance for Mortise Locks Reinstalling the J trim and mortise case Refer to the trim diagram on page 3–7 and the detailed instructions for each task listed below. 1. Perform Task A. To reinstall the mortise case (page 4–33). 2. Perform Task B. To reinstall the mounting plates (page 4–35). 3. Perform Task C. To reinstall the escutcheons (page 4–35). 4. Perform Task E. To reinstall the escutcheon rings (page 4–36). 5. Perform Task F. To reinstall the cylinder (page 4–37). 6. Perform Task G.
Service and Maintenance for Mortise Locks Case mounting screws Figure 4.
Service and Maintenance for Mortise Locks Task B. To reinstall the mounting plates: 1. For J trim, position the J alignment plate on the outside of the door. For all other trim, go to step 2. 2. Install the outside and inside mounting plates. 3. Install the two mounting plate screws from the inside of the door.
Service and Maintenance for Mortise Locks Task D. To reinstall the roses (for sectional trim only): Position the inside and outside roses on the door. They should rest on the mounting plates. Cylinder ring Rose ring Cylinder Rose Inside mounting plate Rose Rose ring Outside mounting plate Inside of door Figure 4.34 Outside of door Reinstalling the roses and rose rings or escutcheon rings (sectional trim, RH door shown) Task E.
Service and Maintenance for Mortise Locks Task F. To reinstall the cylinder and core: Note: Only EWEL, EWEU, WWEL, and WWEU lock functions have a core and cylinder. 1. If installing a new cylinder: a. From the outside of the cylinder, thread the slotted head of the set screw into the cylinder. See Figure 4.35. b.
Service and Maintenance for Mortise Locks 5. Tighten the cylinder clamp screw, located inside the mortise case. Cylinder clamp screw Lock case Figure 4.36 Location of the cylinder clamp screw (view from the edge of the door) 6. Insert the control key and core into the cylinder. Rotate the control key 15 degrees to the left and then remove the key. 7. If the lock is double-keyed, repeat step 1 through step 4 on the other side of the door.
Service and Maintenance for Mortise Locks Task G. To reinstall the mortise case faceplate: Position the faceplate on the lock and install the two faceplate screws. Lever Set screw Knob Faceplate screw Set screw Set screw cap Inside of door Lever & spindle assembly Faceplate Faceplate screw Outside of door Knob & spindle assembly Figure 4.37 Reinstalling the faceplate and the levers/knobs (sectional trim, RH door shown) Task H. To reinstall the levers/knobs: 1.
Service and Maintenance for Mortise Locks CHANGING THE HAND AND BEVEL FOR MORTISE LOCKS This section describes how to change the hand and/or bevel of the lock. The section includes a quick reference, outlines of the tasks required to change the hand and/or bevel, and detailed instructions for each task. Each outline references the detailed instructions for each task found in Tasks for changing the hand and bevel, which starts on page 4–43.
Service and Maintenance for Mortise Locks The following diagram and table show which components need to be turned over when changing the hand and bevel. See the sections that follow for instructions. Hubs Latchbolt Auxiliary bolt RQE switch Cylinder clamp plate Figure 4.39 Overview of changing the hand and bevel (IDH Max, LHRB orientation shown) ■ ■ ■ ■ B represents the latchbolt and auxiliary bolt. H represents the hubs. C represents the cylinder clamp plate assembly.
Service and Maintenance for Mortise Locks Changing the hand only with the RQE switch Refer to the detailed instructions for each task that follows. 1. Remove the mortise case. See Removing components for IDH Max Mortise Locks on page 4–3 or Removing components for electrified mortise locks on page 4–26. 2. Perform Task A. To remove the mortise case cover and case spacer (page 4–43). 3. Perform Task B. To remove and turn over the hubs (page 4–43). 4. Perform Task C. To turn over the RQE switch (page 4–44).
Service and Maintenance for Mortise Locks 6. If the lock is single-keyed, perform Task E. To turn over the cylinder clamp plate (page 4–46). 7. Perform Task H. To reinstall the mortise case cover and case spacer (page 4–48). 8. Replace the mortise case. See Reinstalling components for IDH Max Mortise Locks on page 4–13 or Reinstalling components for electrified mortise locks on page 4–32. Tasks for changing the hand and bevel Task A. To remove the mortise case cover and case spacer: 1.
Service and Maintenance for Mortise Locks Task C. To turn over the RQE switch: 1. Pull the wire strain relief up and out of the case. 2. Tilt the RQE switch toward the middle of the case, then pull it up and out of the case. 3. Gently pull the switch bracket feet apart and remove the bracket from the switch. Wire strain relief Actuator button RQE switch & wire assembly Pivot point of the switch lever Switch bracket feet Figure 4.41 RQE switch assembly anatomy (LH orientation of RQE shown) 4.
Service and Maintenance for Mortise Locks 5. Position the bracket so that the RQE actuator button is on the same end as the pivot point of the switch hub lever. Gently bend the bracket feet apart and slide the bracket forward on the switch until the bracket tabs enter the two switch mounting holes. Bracket tabs Switch mounting holes Switch bracket feet Figure 4.42 Assembled RQE switch assembly 6. Clamp the wires in the strain relief. Slide the strain relief into position on the case.
Service and Maintenance for Mortise Locks Note: The flat side of the outside hub should be opposite the pivot point on the RQE switch, as shown in Figure 4.44. Pivot point on the RQE switch Flat side of the outside hub Figure 4.44 RQE switch and hub orientation (closeup) Task E. To turn over the cylinder clamp plate: If the lock is single-keyed, turn over the cylinder clamp plate and insert it in the case. See Figure 4.43.
Service and Maintenance for Mortise Locks 5. Press the L-shaped end of the spring so that the center of the spring can slide to the bottom of the screw post. The spring tension should push the bolt toward the front of the case. L-shaped end of the auxiliary bolt spring Screw post Auxiliary bolt Figure 4.45 Turning over the auxiliary bolt (closeup, IDH Max) Task G. To turn over the latchbolt: 1. Slide the brass grommet on the latchbolt away from the U-shaped latchbolt rod support.
Service and Maintenance for Mortise Locks 4. Make sure that the tumbler spring rests against the “E” tumbler. Square-shaped tail of the latchbolt Brass grommet Latchbolt rod support Tumbler spring “E” tumbler Figure 4.47 Turning over the latchbolt (closeup, IDH Max, LHRB orientation shown) Task H. To reinstall the mortise case cover and case spacer: 1. Place the case cover on the mortise case. 2. For mortise cases with a plastic case spacer, install the five case cover screws.
Service and Maintenance for Mortise Locks ADDING THE RQE SWITCH TO ELECTRIFIED MORTISE LOCKS To add an RQE switch to your mortise lock, perform the following steps. 1. Remove the mortise case. See Removing components for electrified mortise locks on page 4–26. 2. Remove the mortise case cover and spacer. See Task A. To remove the mortise case cover and case spacer: on page 4–43. 3. Remove the hubs from the case. Maintain the orientation of the hubs. 4.
Service and Maintenance for Mortise Locks REVERSING THE SOLENOID WHEN CHANGING THE FUNCTION To change an electrically-locked function mortise lock to the corresponding electrically-unlocked function, or to change an electrically-unlocked function to the corresponding electrically-locked function, you must flip the solenoid. To flip the solenoid for mortise locks, perform the following steps. 1. Remove the mortise case.
Service and Maintenance for Mortise Locks REPLACING MORTISE CASE COMPONENTS Replacing the solenoid Removing the solenoid 1. Remove the mortise case. See Removing components for IDH Max Mortise Locks on page 4–3 or Removing components for electrified mortise locks on page 4–26. 2. Remove the mortise case cover and spacer. See Task A. To remove the mortise case cover and case spacer: on page 4–43. 3. Remove the wire strain relief from the case. 4.
Service and Maintenance for Mortise Locks 4. For electrified locks, place the bridge rectifier in the same position as the old one and glue it to the case using a gel-type adhesive that bonds plastic and metal. Hold the bridge rectifier in position for one minute to allow the adhesive to cure. 5. Make sure that the solenoid wires or cable is not pinched. 6. Clamp the solenoid wires or cable in the strain relief. Slide the strain relief into position on the case. It should lock into place. 7.
Service and Maintenance for Mortise Locks Reinstalling the RQE switch 1. Make sure that the new RQE switch components are oriented correctly. When installed, the pivot point on the RQE switch should be opposite the flat side of the outside hub, as shown in Figure 4.48. Note: If you need to change the orientation of the RQE switch, see step 3 through step 5, Task C. To turn over the RQE switch: on page 4–44. 2. Tilt the RQE switch forward and slide it into place in the case. 3.
Service and Maintenance for Mortise Locks 5. Remove the door status switch from the clamp. Top-right corner of the case Door status switch cable Strain relief Clamp Door status switch Armored front of the case Figure 4.52 Replacing the door status switch for mortise locks (IDH Max shown) Reinstalling the door status switch 1. Install the new door status switch in the clamp so that the door status switch rests just behind the armored front of the case. 2.
Service and Maintenance for Mortise Locks Replacing the latch status switch Removing the latch status switch 1. Remove the mortise case. See Removing components for IDH Max Mortise Locks on page 4–3. 2. Remove the mortise case cover and spacer. See Task A. To remove the mortise case cover and case spacer: on page 4–43. 3. Remove the wire strain relief from the case. 4. Open the wire strain relief and remove the latch status switch wire or cable. 5.
Service and Maintenance for Mortise Locks Reinstalling the latch status switch 1. Install the new latch status switch assembly in the case. 2. Route the latch status switch wires or cable as shown in Figure 4.53. 3. Clamp the latch status switch wires or cable in the strain relief. Slide the strain relief into position on the case. It should lock into place. 4. Make sure that the latchbolt’s anti-friction latch lever is in position and place the latchbolt in the case.
5 SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS This chapter contains instructions for replacing IDH Max and electrified cylindrical components, and servicing and maintaining IDH Max and electrified cylindrical components.
Service and Maintenance for Cylindrical Locks REPLACING IDH MAX CYLINDRICAL LOCKS To replace all of the components for IDH Max Cylindrical Locks, perform all of the tasks in the sections Removing components for IDH Max Cylindrical Locks and Reinstalling components for IDH Max Cylindrical Locks. Also use these sections to replace individual components. Use the following table to determine which tasks to perform.
Service and Maintenance for Cylindrical Locks Removing components for IDH Max cylindrical locks Task A. To remove the core and throw member: 1. Insert the control key into the core and rotate the key 15 degrees to the right. 2. Remove the core and throw member from the lever/knob. Throw member Core Control key Figure 5.1 Removing the core and throw member (lever shown) Task B1. To remove the keyed lever/knob: 1.
Service and Maintenance for Cylindrical Locks Task B2. To remove the plain lever/knob: Insert the protrusion on the spanner wrench into the hole on the shaft of the lever, as shown in Figure 5.3. Slide the lever off the sleeve. Protrusion on the spanner wrench Figure 5.3 Lever shaft Removing the plain lever Task C. To remove the access door: 1. Use the appropriate bit driver to remove the security screw from the access door. 2. Open the access door and remove it from the inside escutcheon.
Service and Maintenance for Cylindrical Locks 3. Disconnect the reader wire harness from the control electronics circuit board. Reader wire harness connector Control electronics circuit board Sensor and solenoid wire harness Sensor wires and solenoid wire Large opening Inside escutcheon Inside of door Figure 5.5 Loosening the escutcheon and disconnecting the connections 4. Remove the outside escutcheon from the door.
Service and Maintenance for Cylindrical Locks Task E. To remove the bushings, trim hole inserts, and hub washers: Remove the bushings, trim hole inserts, and hub washers from each side of the door. Trim hole insert Bushing Hub washer Outside of door Bushing Trim hole insert Bushing Hub washer Inside of door Figure 5.7 Removing the bushings, trim hole inserts, and hub washers Task F. To remove the RQE rose liner: 1. Remove the through-bolts from the top and bottom holes in the RQE rose liner. 2.
Service and Maintenance for Cylindrical Locks Task H. To remove the inside escutcheon: 1. Remove the wire transfer hinge. 2. Pull the wires and splice connectors out of the holes or pockets in the door and frame. 3. Disconnect the leads. Access holes Field wire harness leads Field wires Splice connectors Door frame Figure 5.8 Wire transfer hinge Door Removing the field wire harness 4. Remove the inside escutcheon from the door and pull the field wire harness out of the door.
Service and Maintenance for Cylindrical Locks Reinstalling components for IDH Max cylindrical locks Task A. To pull the field wire harness through the door: 1. Feed the field wire harness (connected to the inside escutcheon) into the field harness & RH/RHRB reader wire hole and down into the hole drilled through the door to the hinge mortise. 2. From the latch edge of the door, fish the field wire harness through the door to the hinge mortise. 3.
Service and Maintenance for Cylindrical Locks 6. Splice the four field wire harness leads (listed in the table below) to the four pairs of leads on the door side of the hinge, matching each pair of leads to its corresponding field wire. Wire Color Ground Black 12 VDC Red Com+ Orange Com– Green 7. Insert the wires and splice connectors into the holes or pockets in the door and frame, being careful not to pinch the wires. Install the wire transfer hinge.
Service and Maintenance for Cylindrical Locks Task B. To adjust for the door’s thickness: 1. Determine the door’s thickness. 2. Pull the rose locking pin and rotate the outside rose liner until the proper groove on the through-bolt stud lines up with the hub face. Note 1: Make sure that the locking pin fully locks into the rose liner. Note 2: The lock fits doors 1 3/4″ to 2 1/4″ thick. (A spacer is available for 1 3/8″ doors.
Service and Maintenance for Cylindrical Locks Task C. To reinstall the lock chassis and engage the retractor in the latch: 1. From the outside of the door, insert the lock chassis into the 2 1/8″ chassis hole, routing the solenoid wire through the notch. Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor. Caution Retractor Latch tube prong Latch tailpiece Latch tube prong Chassis frame Notch Chassis Inside of door Figure 5.
Service and Maintenance for Cylindrical Locks 3. Tighten the RQE rose liner on the door with the through-bolts. Through-bolt RQE wire RQE rose liner Solenoid wire RQE rose liner Inside of door Hub washer Figure 5.13 Reinstalling the through-bolts and RQE rose liner (IDH Max shown) Task E. To reinstall trim hole inserts, bushings, and hub washers: 1. Insert the two trim hole inserts into the upper trim hole on each side of the door. 2.
Service and Maintenance for Cylindrical Locks 4. On each side of the door, slide a hub washer over the chassis sleeve so it rests on the hub. Trim hole insert Bushing Hub washer Outside of door Bushing Trim hole insert Bushing Hub washer Inside of door Figure 5.
Service and Maintenance for Cylindrical Locks Task F. To connect the reader wire harness: 1. For LH and LHRB doors From the outside of the door, feed the reader wire harness connector through the door status switch & LH/LHRB reader wire hole. For RH and RHRB doors From the outside of the door, feed the reader wire harness connector through the field harness & RH/RHRB reader wire hole.
Service and Maintenance for Cylindrical Locks 4. From the inside of the door, feed the sensor and solenoid wire harness from the control electronics circuit board, as well as the sensor wires and the solenoid wire, through the large opening in the inside escutcheon. Reader wire harness connector Control electronics circuit board Bushings Sensor and solenoid wire harness Sensor wires and solenoid wire Large opening Inside escutcheon Inside of door Figure 5.
Service and Maintenance for Cylindrical Locks 3. Make the solenoid connection and three sensor connections, and place the wires into the inside escutcheon. Wire connection Color No. of wires No.
Service and Maintenance for Cylindrical Locks 3. Turn the levers/knobs to check that they operate smoothly. Outside of door Figure 5.18 Reinstalling the levers/knobs Task I. To reinstall the core and throw member: 1. Install the blocking plate onto the throw member. You must use the blocking plate to prevent unauthorized access. Caution Core Blocking plate Throw member Figure 5.19 Reinstalling the blocking plate and throw member 2.
Service and Maintenance for Cylindrical Locks 4. Insert the core and throw member into the lever/knob with the control key. Throw member Core Control key Figure 5.20 Reinstalling the core and throw member (lever shown) 5. Rotate the control key 15 degrees to the left and withdraw the key. Note: For 6-pin core users only, install the plastic spacer (supplied with permanent cores) instead of the blocking plate onto the throw member. The control key can be used to remove cores and to access doors.
Service and Maintenance for Cylindrical Locks REPLACING COMPONENTS FOR ELECTRIFIED CYLINDRICAL LOCKS To replace all of the components for electrified cylindrical locks, perform all of the tasks in the sections Removing components for electrified cylindrical locks and Reinstalling components for electrified cylindrical locks. Also use these sections to replace individual components. Use the following table to determine which tasks to perform.
Service and Maintenance for Cylindrical Locks Task B1. To remove the keyed lever/knob: 1. Insert a flat blade screwdriver into the figure-8 core hole and into the lever/knob keeper. 2. Press the screwdriver blade in the direction of the arrow shown in Figure 5.23. Note: You will not be able to remove the lever/knob if the screwdriver blade is inserted too far past the keeper. 3. Slide the lever/knob off the sleeve. Lever keeper Insert the screwdriver here. Figure-8 core hole Figure 5.
Service and Maintenance for Cylindrical Locks Task C. To remove the inside rose and rose liner: 1. Insert the solid, curved end of the spanner wrench in between the rose and the sleeve, as shown in Figure 5.25. Pry the rose until it pops off the liner. Inside rose Spanner wrench Sleeve Inside of door Figure 5.25 Removing the inside rose with the spanner wrench 2. Unscrew the two through-bolts, as shown in Figure 5.26. Save the through-bolts. Through-bolt Liner Through-bolt Inside of door Figure 5.
Service and Maintenance for Cylindrical Locks Task D. To remove the outside rose and liner assembly: 1. Slide the chassis assembly out of the door. 2. Retract the rose locking pin, and rotate the rose and liner assembly counterclockwise until it is free from the hub. 3. Remove the rose and liner assembly from the sleeve.
Service and Maintenance for Cylindrical Locks 3. Install the lock chassis assembly from the outside of the door. Make sure the latch tabs engage the chassis frame and the latch tailpiece engages the retractor. Task B. To reinstall the inside rose and rose liner: 1. Align the holes in the liner with the holes prepared in the door. 2. Install the two through-bolts through the liner and door in the top and bottom holes. 3. Tighten the liner onto the door with the through-bolts. 4.
Service and Maintenance for Cylindrical Locks Task C. To reinstall the lever/knob: 1. For levers, position the lever so that the handle points toward the door hinges. 2. Slide the lever/knob onto the sleeve and firmly push on the lever/knob until it is seated. Sleeve Lever handle Figure 5.30 Reinstalling the lever/knob (keyed lever shown) 3. Turn the levers/knobs to check that they operate smoothly. Task D. To reinstall the core: 1.
Service and Maintenance for Cylindrical Locks ADDING THE RQE SWITCH TO ELECTRIFIED CYLINDRICAL LOCKS Because of the complex nature of this procedure, BEST recommends that you order a new cylindrical chassis and a RQE rose liner. Contact your BEST representative. Use the following part numbers when ordering a new cylindrical chassis and RQE rose liner.
Service and Maintenance for Cylindrical Locks REPLACING COMPONENTS FOR CYLINDRICAL LOCKS Removing and reinstalling the solenoid Because of the complex nature of this procedure, BEST recommends that you order a new cylindrical chassis. Contact your BEST representative. Use the part numbers listed in Reversing the solenoid when changing the function when ordering a new cylindrical chassis. Removing and reinstalling the RQE rose liner for cylindrical locks Removing the RQE rose liner 1.
Service and Maintenance for Cylindrical Locks 3. Remove the through-bolts and the RQE rose liner. Through-bolt RQE wire RQE rose liner Solenoid wire RQE rose liner Inside of door Hub washer Figure 5.32 Removing and reinstalling the RQE rose liner (IDH Max shown) Reinstalling the RQE rose liner 1. Place the RQE rose liner on the chassis, aligning the holes in the rose liner with the holes prepared in the door.
Service and Maintenance for Cylindrical Locks For electrified locks ■ Install the rose. ■ Reinstall the inside lever/knob. See Task C. To reinstall the lever/knob: on page 5–24. Removing and reinstalling the door status switch and magnet assembly for IDH Max Cylindrical Locks Removing the door status and switch magnet assembly 1. Remove the inside lever/knob. See Task B1. To remove the keyed lever/knob: on page 5–3. 2. Remove the access door. See Task C. To remove the access door: on page 5–4. 3.
Service and Maintenance for Cylindrical Locks 3. Connect the door status sensor connector and shorting connector to the sensor and solenoid wire harness. Wire connection Color No. of wires No. of pins Shorting connection Purple 2 2 Door status sensor White 2 2 4. Reinstall the upper and lower escutcheon screws on the inside escutcheon. 5. Reinstall the inside lever/knob. See Task H. To reinstall the inside and outside levers/knobs: on page 5–16. 6. Reinstall the access door. See Task J.
Service and Maintenance for Cylindrical Locks 5–30 W Series Service Manual
6 ADDITIONAL SERVICE AND MAINTENANCE FOR IDH MAX LOCKS This chapter contains instructions for replacing IDH Max components such as wire harnesses, card readers, and circuit boards.
Additional Service and Maintenance for IDH Max Locks REPLACING WIRE HARNESSES Removing and reinstalling the sensor and solenoid wire harness Removing the sensor and solenoid wire harness 1. Remove the core and throw member. For mortise instructions, see Task A. To remove the core: on page 4–3. For cylindrical instructions, see Task A. To remove the core and throw member: on page 5–3. 2. Use the appropriate bit driver to remove the security screw from the access door.
Additional Service and Maintenance for IDH Max Locks Reinstalling the sensor and solenoid wire harness 1. Connect the sensor and solenoid wire harness to the control electronics circuit board. 2. Make the connections and reinstall the inside escutcheon. For mortise instructions, see Task F. To secure the escutcheons and complete the connections: on page 4–20. For cylindrical instructions, see Task G. To secure the escutcheons and complete the connections: on page 5–15. 3. Reinstall the inside lever/knob.
Additional Service and Maintenance for IDH Max Locks 6. Loosen the screw holding the harness clamp and remove the clip. Save the clip. Control electronics circuit board Reader wire harness Lower left mounting screw Harness clamp Figure 6.2 Removing the harness clamp 7. Disconnect the reader wire harness from the reader circuit board. Reinstalling the reader wire harness 1. Connect the reader wire harness to the reader circuit board. 2. Slide the harness clamp under the loosened screw. Tighten the screw.
Additional Service and Maintenance for IDH Max Locks 7. Reinstall the core and throw member. For mortise instructions, see Task H. To reinstall the core (EEL and EEU only): on page 4–23. For cylindrical instructions, see Task I. To reinstall the core and throw member: on page 5–17. 8. Making sure that the access door does not pinch any wires, insert the tabs of the access door into its mating slots and swing the door closed. Use the appropriate bit driver to secure the access door with the security screw.
Additional Service and Maintenance for IDH Max Locks Do not use a power screwdriver to remove or reinstall the circuit board screw. Caution 9. Disconnect the field wire harness from the control electronics circuit board. Connect field wire harness here. Connect reader wire harness here. Install strain relief here. Figure 6.3 Connecting the wire harnesses to the control electronics circuit board Reinstalling the field wire harness 1.
Additional Service and Maintenance for IDH Max Locks 5. Connect the reader wire harness to the control electronics circuit board. For mortise instructions, see Task E. To connect the reader wire harness: on page 4–17. For cylindrical instructions, see Tighten the RQE rose liner on the door with the through-bolts. on page 5–12. 6. Make the connections and reinstall the inside escutcheon. For mortise instructions, see Task F. To secure the escutcheons and complete the connections: on page 4–20.
Additional Service and Maintenance for IDH Max Locks REPLACING THE CONTROL ELECTRONICS CIRCUIT BOARD 1. Remove the field wire harness from the control electronics circuit board. Perform step 1 through step 9 in the section Removing the field wire harness on page 6–5. 2. Unscrew the three remaining control electronics screws from the control electronics circuit board. Save the screws. 3. Remove the control electronics circuit board and place it in an anti-static bag. 4.
Additional Service and Maintenance for IDH Max Locks REPLACING THE READER CIRCUIT BOARD ASSEMBLY To replace a reader circuit board assembly for the proximity card reader, the following new parts are needed: ■ reader circuit board assembly (B80902) ■ outside escutcheon gasket (A60725) ■ tape for mounting the sounder (A60324).
Additional Service and Maintenance for IDH Max Locks Reinstalling the reader circuit board assembly 1. For locks with a magnetic stripe swipe card reader, connect the reader harness to the reader circuit board and position the circuit board in the outside escutcheon. For locks with a proximity card reader, align the connectors on the back of the reader circuit board assembly with the reader pins. Press the board into place. 2. Loosely install the two reader electronics mounting screws. 3.
Additional Service and Maintenance for IDH Max Locks REPLACING READERS To replace a proximity card reader assembly, the following new parts are needed: ■ ■ proximity card reader (B64404 for HID; B64403 for Motorola) outside escutcheon gasket (A60725). To replace a magnetic stripe swipe card reader, the following new parts are needed: ■ ■ magnetic stripe swipe card reader (B63269) outside escutcheon gasket (A60725).
Additional Service and Maintenance for IDH Max Locks 8. Remove the magnetic stripe card reader assembly from the outside escutcheon, sliding the reader harness through the slot in the escutcheon. Note: To determine the read head track position for ordering a magnetic stripe swipe card reader, look at the back of the reader for the label that states, “This reader was factory set to reader magstripe track no. 1 2.” The track number is circled. If there is no label, the track number is 3.
Additional Service and Maintenance for IDH Max Locks Removing and reinstalling the magnetic stripe insertion card reader Removing the magnetic stripe insertion card reader 1. Remove the core and throw member. For mortise instructions, see Task A. To remove the core: on page 4–3. For cylindrical instructions, see Task A. To remove the core and throw member: on page 5–3. 2. Remove the inside and outside knobs/levers. For mortise instructions, see Task B.
Additional Service and Maintenance for IDH Max Locks Reinstalling the magnetic stripe insertion card reader 1. Position the card reader in the outside escutcheon and secure it with the two reader electronics screws. Do not tighten the left screw. 2. Connect the reader wire harness to the circuit board on the card reader. 3. Position the harness clamp under the left reader electronics screw. Tighten the screw. 4. Connect the reader wire harness to the control electronics circuit board.
Additional Service and Maintenance for IDH Max Locks To disconnect the connections and remove the outside escutcheon: on page 5–4. 5. Remove the escutcheon gasket from the outside escutcheon and discard the gasket. 6. Unscrew the two reader electronic mounting screws on the reader circuit board and remove the harness clamp. Save the harness clamp and screws. 7. Carefully pull the reader circuit board assembly straight out from the escutcheon.
Additional Service and Maintenance for IDH Max Locks 5. Position the harness clamp under the left reader electronics mounting screw. Make sure the reader wire harness is positioned properly under the harness clamp. Tighten the screws. 6. Peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post. Press the gasket into place on the edge of the escutcheon so the reader circuit board is covered. 7.
Additional Service and Maintenance for IDH Max Locks REPLACING THE PANEL INTERFACE CIRCUIT BOARD 1. Disconnect the connections running from the panel interface module to the wire transfer hinge and the connections from the panel interface module to the access control panel/reader interface. 2. Slide the panel interface circuit board out of the panel rail. 3. Slide the new panel interface circuit board into the panel rail. 4.
Additional Service and Maintenance for IDH Max Locks 6–18 W Series Service Manual
A GLOSSARY AC Anti-friction latch A latchbolt designed to reduce friction between the main latchbolt and strike. Armored front The mortise lock front and faceplate designed to prevent tampering with the cylinder clamp screw and case mounting screws. Auxiliary dead latch Backset Cam Card reader Core Current Cylinder A latch that prevents the latchbolt from being loided when the door is closed. See Loiding. The distance from the faceplate to the center of the cylinder or lever/knob. See Cylinder cam.
Glossary Door status sensor A sensor that monitors whether the door is open or closed. This sensor is used to detect a forced entry, or a door that is propped open. Electrified lock A lock that is locked or unlocked – usually from another location – by applying or removing electric power.
Glossary Mortise lock A lock that fits into a mortise. Other locks fit into bored holes or mount to a surface. See also Mortise. Removable core See Interchangeable core. Request-to-exit (RQE) A switch that allows the user to exit without setting off an alarm. Electrified and IDH Max Locks can be supplied with an internal request-to-exit switch. Turning the inside knob or lever actuates the switch and, when wired to an alarm system, sends a signal to disable or sound an alarm, start a timer, etc.
Glossary A–4 W Series Service Manual
B INSTALLATION INSTRUCTIONS The following pages contain: ■ ■ ■ ■ ■ ■ W Series Service Manual Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installation Instructions for 34H–37H Mortise Locks Wiring Instructions for 34HW–37HW Series Electrically-operated Mortise Locks Installation Instructions for 9K Cylindrical Locks Wiring Instructions for 8K and 9K Series Electrified Cylindrical Locks with Request-to-exit.
Installation Instructions B–2 W Series Service Manual
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Overview Contents The 34HW–35HW IDH Max Mortise Lock provides the following features in an integrated lock, eliminating the need to install separate sensors in and around the door frame: ■ electrified locking mechanism ■ electronic token reader ■ integrated trim ■ door status detection ■ latchbolt status detection ■ ability to exit without triggering an alarm ■ compatibility with varied access control panels/ reader interfaces.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Site survey Components checklist Use the following survey to record information about the installation site. You need this information to determine field wiring needs, select a power supply, and determine how to prepare the door for the lock.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Components checklist Special tools checklist ❑ Field wiring for power connections between the lock and power supply or the lock and panel interface module. If you’re powering the lock(s) through the panel interface module, calculate the total length of the power wire run by summing: ■ The distance from the power supply to the panel interface module. ■ The distance from the panel interface module to the first door.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Preparing the door and door jamb 1 Vert. centerline of lock Vert. centerline of strike Vert. centerline of door’s edge Horz. centerline of strike 1 Horz. centerline of lock Horz. centerline of knob/lever (38″ from floor recommended) Door jamb Door 2 Figure 1 Marking the centerlines 3 4 Installation template Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Preparing the door and door jamb 3 Mortise for lock case and faceplate Lock faceplate mortise 1 Mortise the edge of the door for the lock case. Note: The mortise cavity depth of 4 5/8″ includes clearance for wiring behind the mortise case. 2 Insert the lock in the mortise cavity. 3 Mark the outline of the lock faceplate. 4 Remove the lock. Mortise to fit the faceplate.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Preparing the door and door jamb 4 Upper trim hole Field harness & reader wire hole Cylinder hole Through-bolt holes Knob/lever hole Sensor & solenoid wire hole Lower trim hole Inside of RH door Outside of RHRB door Figure 4a Drilling the RH and RHRB holes Upper trim hole Field harness & reader wire hole Through-bolt holes Cylinder hole Drill holes Caution: Check for the correct lock function, hand, and bevel before drilling.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Preparing the door and door jamb 5 Drill hole for field wire harness Caution 1: Check with your local fire marshal before drilling a fire-rated door. Drilling through a fire-rated door may void the fire label. Caution 2: Be careful to drill straight through the door, making sure the drill does not break through the face of the door. 1 Remove the hinge nearest to the mortise cavity.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the lock 7 Mortise for strike box and strike plate 1 On the door jamb, locate the horizontal centerline of the strike (3/8″ above the centerline of the lock), as well as the vertical centerline of the strike. 2 Mortise the door jamb to fit the strike box and strike plate.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the lock 9 Mortise cavity Install mortise case 1 Remove the faceplate from the mortise case. 2 Insert the mortise case into the mortise cavity, while feeding the sensor and solenoid wires into the mortise cavity and out the sensor & solenoid wire hole to the inside of the door. Note: The field wire harness should be routed above and behind the mortise case (depending on where the hole through the door meets the mortise cavity).
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the lock 11 Case set screw (inside mortise case) 1 Concealed cylinder 2 Mortise case faceplate 3 4 Install cylinder and mortise case faceplate Note: Install the cylinder for EEL and EEU function locks only. Thread the concealed cylinder into the mortise case so that the groove around the cylinder head is even with the door surface.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the lock 12 Install trim hole inserts and bushings 1 Insert the two trim hole inserts into the upper trim hole on each side of the door, as shown in Figure 12. 2 Insert two bushings into the field harness & reader wire hole on each side of the door, as shown in Figure 12. 3 Insert a bushing into the sensor & solenoid wire hole on the inside of the door, as shown in Figure 12.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the lock 13 Connect reader wire harness 1 From the outside of the door, feed the reader wire harness connector through the field harness & reader wire hole. 2 Temporarily rest the outside trim on the door by inserting the trim studs into the stud holes. Note: You can temporarily install the outside knob/lever to hold the outside trim in place. See Task 15.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Completing the installation at the door 14 Secure through-bolt trim and complete connections 1 Position the inside and outside trim onto the door. 2 Making sure that the trim does not pinch the wires, secure the trim to the door—but do not tighten. Use the combination mounting screw at the top trim hole and the standard mounting screw at the bottom trim hole.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Completing the installation at the door 15 Set screw cap Set screw Outside of door Spindles Inside of door Figure 15a Installing the knobs Install inside and outside knobs/levers For both knobs and levers Unscrew the inside spindle one (1) full turn to allow the spindles to turn freely. For knobs 1 From the outside of the door, insert the outside knob and spindles assembly into the lockset.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Completing the installation at the door 16 Install core (EEL and EEU only) 1 Insert the control key into the core and rotate the key 15 degrees to the right. 2 With the control key in the core, insert the core into the cylinder. 3 Rotate the control key 15 degrees to the left and withdraw the key. Caution: The control key can be used to remove cores and to access doors. Provide adequate security for the control key.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Completing the installation at the door 18 Access holes Field wire harness leads Field wires Splice connectors 1 Trim the four wires of the field wire harness, which you pulled through the hinge edge of the door in Task 8. Leave sufficient length to connect to the wire transfer hinge. 2 Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge, following the hinge manufacturer’s instructions.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Completing the installation at the door 19 Install strike box and strike plate 1 Insert the strike box into the mortise in the door jamb. Place the strike plate over the strike box and secure the strike with the screws provided. 2 Check the position of the auxiliary bolt against the strike plate. Caution: The auxiliary bolt must make contact with the strike plate.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the panel interface module 21 Peel the paper off the adhesive tape affixed to the back of the panel rail and press the panel rail into position. Note: Mount the panel interface module in the enclosure with the access control panel/reader interface, if possible.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the panel interface module 23 J3 Connect panel interface module to access control panel/reader interface With power removed from the panel interface circuit board and the access control panel/reader interface, connect the wiring between the panel interface circuit board and the access control panel. Refer to the table below. TPR DLS RQE STK Connect to access control panel/reader interface.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the panel interface module Terminals Description Related DIP switches D0, D1, & CP (on J2) D0 is the Data 0 (Wiegand) or Strobe (ABA) token data output to the access control panel/reader interface. D1 is the Data 1 (Wiegand) or Data (ABA) output. D0 and D1 are capable of transmitting up to 250 feet. Note: The strobe signal is sometimes called ‘clock’. CP is the Card Present (ABA) output.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the panel interface module 24 Set panel interface module DIP switches 2 3 6 Set and connect power supply SW1 5 Set DIP switches. 4 25 ON 1 Set the DIP switches on the panel interface circuit board. Refer to the table below. Default settings are shown in boldface. 7 8 1 Make sure that the output voltage of the power supply for the panel interface module and lock is set to 15 volts DC or lower.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Installing the panel interface module Feature Option DIP Switch Setting Sounder input configuration Provides the ability to invert the interpretation of the sounder input signal. The normal input configuration interprets a closed contact as sounder ON.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Testing the installation Perform the following steps to test the installation. Also, perform any standard testing recommended by the manufacturer of the access control panel. If you encounter problems, see Troubleshooting the installation, on page 24. 1 Check the control electronics’ green status LED and the panel interface module’s green status LED.
Installation Instructions for 34HW–35HW IDH Max Mortise Locks Troubleshooting the installation To troubleshoot installation problems, refer to the table below. For more information, refer to the W Series Service Manual (T60775) and to the documentation provided by the manufacturer of the access control panel/reader interface. You notice . . . Possible causes include . . . You should . . . Control electronics’ green status LED and panel interface module’s green status LED are steadily on.
Installation Instructions for 83KW/93KW– 85KW/95KW IDH Max Cylindrical Locks Overview Contents The 83KW/93KW–85KW/95KW IDH Max Cylindrical Lock provides the following features in an integrated lock, eliminating the need to install separate sensors in and around the door frame: ■ electrified locking mechanism ■ electronic token reader ■ integrated trim ■ door status detection ■ ability to exit without triggering an alarm ■ compatibility with varied access control panels/ reader interfaces.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Site survey Components checklist Use the following survey to record information about the installation site. You need this information to determine field wiring needs, select a power supply, and determine how to prepare the door for the lock.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Components checklist Special tools checklist ❑ Field wiring for power connections between the lock and power supply or the lock and panel interface module. If you’re powering the lock(s) through the panel interface module, calculate the total length of the power wire run by summing: ■ The distance from the power supply to the panel interface module. ■ The distance from the panel interface module to the first door.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 1 Installation template 1 Horizontal centerline of lock 2 Figure 1 Positioning the template 3 4 1 2 3 4 Position template and mark drill points Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 2 Drill holes and mortise for latch face 1 Drill the holes listed below: ■ upper and lower trim holes — 5/8″ diameter — through door ■ door status switch & LH/LHRB reader wire hole — 7/8″ diameter — through door ■ field harness & RH/RHRB reader wire hole — 7/8″ diameter — through door ■ door status switch hole — 1″ diameter — meets door status switch & LH/LHRB reader wire hole ■ solenoid wire hol
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 3 Drill hole for field wire harness Hinge mortise Caution 1: Check with your local fire marshal before drilling a fire-rated door. Drilling through a fire-rated door may void the fire label. Caution 2: Drill carefully through the door, making sure the drill does not break through the face of the door. 1 Remove the hinge nearest to the door status switch hole.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 5 Install latch 1 Install the latch in the door. Note: The latch tube prongs should be centered and should project into the chassis hole. 2 Check that the door swings freely. Latch tube prong Latch Chassis hole Inside of door Figure 5 6 Installing the latch in the door Use drill jig to drill through-bolt holes (9KW only) Drill upper throughbolt hole.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 7 Hinge mortise Pull field wire harness through door 1 Feed the field wire harness (connected to the inside trim) into the field harness & RH/RHRB reader wire hole and down into the hole drilled through the door to the hinge mortise. 2 From the latch edge of the door, fish the field wire harness through the door to the hinge mortise.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Preparing the door and door jamb 8 Wire hole Install door status switch and magnet 1 On the door jamb, mark the drill point for the 1″ diameter magnet hole. This hole should be directly opposite the door status switch reader wire hole when the door is closed. 2 Drill a 1″ diameter hole for the magnet, at least 1 3/4″ deep. 3 Insert the magnet in the hole.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 10 Knob/lever keeper Insert screwdriver blade here. 1 Insert the control key into the core and rotate the key 15 degrees to the right. 2 Insert a flat blade screwdriver into the figure-8 core hole and into the knob/lever. 3 Press the screwdriver blade in the direction of the arrow in Figure 10.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 12 Install lock chassis and engage retractor in latch Retractor Latch tube prong Latch tailpiece From the outside of the door, insert the lock chassis into the 2 1/8″ chassis hole, routing the solenoid wire through the notch. Caution: Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 14 Trim hole insert 1 Insert the two trim hole inserts into the upper trim hole on each side of the door, as shown in Figure 14. 2 For LH and LHRB doors Insert two bushings into the door status switch & LH/LHRB reader wire hole on each side of the door, as shown in Figure 14.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 15 Reader wire harness connector Connect reader wire harness 1 For LH and LHRB doors From the outside of the door, feed the reader wire harness connector through the door status switch & LH/LHRB reader wire hole. For RH and RHRB doors From the outside of the door, feed the reader wire harness connector through the field harness & RH/RHRB reader wire hole.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 16 Inside trim Combination mounting screw Make these connections. Secure through-bolt trim and complete connections 1 Position the inside and outside trim onto the door. 2 Making sure that the trim does not pinch the wires, secure the trim to the door—but do not tighten. Use the combination mounting screw at the top trim hole and the standard mounting screw at the bottom trim hole.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the lock & through-bolt trim 17 Install inside and outside knobs/levers Note: To use a core and throw member from a manufacturer other than BEST with a 9KW Lock, see the Installation Instructions for 9K Non-interchangeable Cores & Throw Members (T56093). Skip task 17 and task 18. 1 For the inside and outside knobs Push firmly on the knob until it is seated.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Completing the installation at the door 18 Core Blocking plate Throw member Figure 18a Installing the blocking plate and throw member Throw member Core Control key Install core and throw member 1 Install the blocking plate onto the throw member. Caution: You must use the blocking plate to prevent unauthorized access. 2 Insert the control key into the core and rotate the key 15 degrees to the right.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Completing the installation at the door 20 Install wire transfer hinge 1 Trim the four wires of the field wire harness, which you pulled through the hinge edge of the door in Task 7. Leave sufficient length to connect to the wire transfer hinge. 2 Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge, following the hinge manufacturer’s instructions.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the panel interface module 22 Adhesive tape Mount panel interface module Peel the paper off the adhesive tape affixed to the back of the panel rail and press the panel rail into position. Note: Mount the panel interface module in the enclosure with the access control panel/reader interface, if possible.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the panel interface module Com– Green 8 Orange 1 SW1 7 Com+ ON 6 Red 5 12 VDC JP3 4 Black OFF JP2 3 Color Ground Interface 2 Wire Panel 1 1 Connect the two communication field wires (run from the wire transfer hinge) to the COM+ and COM– terminals on the panel interface circuit board.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the panel interface module 24 J3 TPR DLS RQE Connect panel interface module to access control panel/reader interface With power removed from the panel interface circuit board and the access control panel/reader interface, connect the wiring between the panel interface circuit board and the access control panel/reader interface. Refer to the table below. STK Connect to access control panel/reader interface.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the panel interface module Terminals Description Related DIP switches RED & GRN (on J2) Input for the red and green LED control signal(s) from the access control panel/reader interface. This input is configured using DIP switch 1 for either one-wire LED operation or two-wire LED operation.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Installing the panel interface module 25 ON 1 Set the DIP switches on the panel interface circuit board. Refer to the table below. Default settings are shown in boldface. Note: DIP switch 8 is used in IDH Max Mortise installations. Leave this switch set to ON. 2 3 4 5 Set DIP switches.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Testing the installation Perform the following steps to test the installation. Also, perform any standard testing recommended by the manufacturer of the access control panel. If you encounter problems, see Troubleshooting the installation, on page 24. 1 Check the control electronics’ green status LED and the panel interface module’s green status LED.
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical Locks Troubleshooting the installation To troubleshoot installation problems, refer to the table below. For more information, refer to the W Series Service Manual (T60775) and to the documentation provided by the manufacturer of the access control panel/reader interface. You notice . . . Possible causes include . . . You should . . . Control electronics’ green status LED and panel interface module’s green status LED are steadily on.
Installation Instructions for 34H–37H Mortise Locks Overview Lever 26 Escutcheon Cylinder Faceplate Spindle 3 Mark the vertical centerline of the cylinder and knob/lever on both sides of the door as measured from the vertical centerline on the door’s edge. 4 Mark the horizontal centerline of the strike on the door jamb 3/8" above the horizontal centerline of the lock. Center punch drill points Caution: Only center punch the holes required for the function and trim you are installing.
28 29 Drill holes Note: Check the lock for the function, hand, and bevel before drilling. Optional: Change hand and bevel Check the hand and bevel of the mortise case before installing it in the door. Complete these steps if the lock hand or bevel needs to be changed.
30 To install the mounting plates: Install mortise case Note: For electrically-operated locks, see the instructions in Wiring Diagrams for Electrically-Operated Locks. Mortise cavity Location of the bevel adjusting screw 1 For J trim, position the J alignment plate on the outside of the door. For all other trim, go to step 2. 2 Install the outside and inside mounting plates. 3 Install the two (2) mounting plate screws from the inside of the door. Caution: Do not overtighten the mounting plate screws.
32 33 Install knobs or levers Install core For both levers and knobs 1E7J4 cylinder Cylinder face Unscrew the inside spindle one full turn to allow the spindles to turn freely. For levers 5C core 1 With the handle pointing toward the door hinges, put the outside lever and spindles into the lock from the outside of the door. 2 Slide the inside lever onto the tapered inside spindle. 3 Turn the set screw until it makes contact with the spindle. Then tighten the set screw approximately 3/4 of a turn.
Wiring Instructions for 34–37HW Series Electrically-operated Mortise Locks Wiring diagram The diagram below shows how to wire 34–37HW electrically-operated locks. Dashed wire lines represent components that MAY OR MAY NOT be required. 8WTCM Supplied with electrically-locked (EL) functions (optional on electrically-unlocked) and is used to minimize knob or lever temperature. Locate within 20 feet of the lock. Use only one 8WTCM per lock. White 8W599 Black Red 24 volts AC 60 Hz.
Minimum gauge wire chart for lock circuits The chart in Figure 38 helps you find the minimum wire gauge needed for a specific length wire run. It assumes that the lock circuit is made of two conductor cable. The chart also factors in a 15% voltage loss at 24 volts. Maximum lock current (in amps) 1.500 Do not use this chart for any plots made to this shaded area. 1.375 1.250 1.125 10 1.000 AW .875 12 .750 Example 14 .625 16 .500 .375 .
Installation Instructions for 9K Cylindrical Locks For factory prepared doors only 2 Inside rose Through-bolts Bore two holes and install latch 1 Bore a 2 1/8" diameter hole from both sides of the door, to the center of the door. 2 Drill a 1" diameter hole from the edge of the door that intersects the 2 1/8" hole. 3 Mortise the door edge for the latch face. 4 Install the latch and check the door swing. Latch tabs should project into the 2 1/8" diameter hole. See Figure 39 in task 3.
lines up with the hub face (see Figure 40 — blow-up). Note 1: Make sure the locking pin locks into the rose liner. Note 2: Locksets will fit doors 1 3/4" to 2 1/4" thick. (A spacer is available for 1 3/8" doors.) See the enlarged view for the correct rose adjustment for these thicknesses. 5 Caution: The deadlocking plunger of the latch bolt must not enter the strike plate. The plunger deadlocks the latch bolt and prevents forcing the latch when the door is closed.
Wiring Instructions for 8K and 9K Series Electrified Cylindrical Locks with Request-to-exit Wiring diagram The diagram below shows how to wire 8K and 9K electrified locks. 8WCON AC to DC converter 24 volts AC 60 Hz. in 24 volts DC 60 Hz. out 8W599 Transformer 120 volts AC 60 Hz. in Ceiling 8WMOV Use this component on power wires to reduce electrical surges.
Minimum gauge wire chart for lock circuits The chart in Figure 46 helps you find the minimum wire gauge needed for a specific length wire run. It assumes that the lock circuit is made of two conductor cable. The chart also factors in a 15% voltage loss at 24 volts. Maximum lock current (in amps) 1.500 Do not use this chart for any plots made to this shaded area. 1.375 1.250 1.125 10 1.000 AW Gw .875 12 .750 16 .500 .375 .250 18 20 ire AW Gw ire AW Gw AW ire Gw AW AW Gw 14 .
C INDEX Numerics 8W components 3–15 A AC to DC converter 3–15 access door part drawings for 2–5, 2–8, 2–11 part numbers for 2–7, 2–10, 2–12 reinstalling 4–24, 5–18 removing 4–5, 5–4 access door screw part drawings for 2–5, 2–8, 2–11 part numbers for 2–14 adjusting door’s thickness 5–10 auxiliary bolt part drawings for 2–17, 3–9 part numbers for 2–18, 3–10 turning over 4–46 auxiliary bolt springs part drawings for 2–17, 3–9 part numbers for 2–18, 3–10 auxiliary return lever part drawings for 2–17, 3–9 par
Index chassis cover part drawings for 2–20, 3–12 part numbers for 2–21, 3–13 chassis frame and retractor assembly part drawings for 2–20, 3–12 part numbers for 2–21, 3–13 chassis screw part drawings for 2–20, 3–12 part numbers for 2–21, 3–13 connecting reader wire harness 4–17, 5–12 sensor and solenoid wire harness 4–20, 5–15 control electronics circuit board part drawings for 2–5, 2–8, 2–11 part numbers for 2–6, 2–9, 2–12 reinstalling 6–8 removing 6–8 control electronics mounting screw part drawings for 2–
Index field wire harness part drawings for 2–5, 2–8, 2–11 part numbers for 2–6, 2–9, 2–12 pulling through the door 4–13, 5–8 reinstalling 6–6 removing 6–5 function conversion for DDEL chassis 2–21 for DDEU chassis 2–21 for DEL chassis 3–13 for DEU chassis 3–13 for EEL case 2–18 for EEU case 2–18 for EWEL case 3–10 for EWEU case 3–10 for NEL case 2–18 for NEU case 2–18 for WWEL case 3–10 for WWEU case 3–10 for YEL case 3–10 for YEU case 3–10 reversing the solenoid 4–50, 5–25 function description for DDEL cha
Index M M trim part numbers and drawings for 3–8 reinstalling 4–33 removing 4–26 magnetic stripe insertion card reader part drawings for 2–11 part numbers for 2–12 reinstalling 6–14 removing 6–13 magnetic stripe swipe card reader part drawings for 2–8 part numbers for 2–9 reinstalling 6–12 removing 6–11 metal oxide varistor 3–15 mortise case part drawings for 2–17, 3–9 part numbers for 2–18, 3–10 reinstalling 4–14, 4–33 removing 4–11, 4–32 mortise case spacer part drawings for 2–17, 3–9 part numbers for 2–
Index hubs 4–45 inside escutcheon 4–20, 4–35, 5–15 J trim 4–33 knob 4–21, 4–39, 5–16, 5–24 lever 4–21, 4–39, 5–16, 5–24 lock chassis in the door 5–23 M trim 4–33 magnetic stripe insertion card reader 6–14 magnetic stripe swipe card reader 6–12 mortise case 4–14, 4–33 mortise case spacer 4–48 mounting plate 4–15, 4–35 outside escutcheon 4–20, 4–35, 5–15 outside rose and liner assembly 5–22 panel interface board 6–17 proximity card reader 6–15 reader circuit board assembly 6–10 reader wire harness 6–4 rose 4–
Index solenoid spring part drawings for 2–20, 3–12 part numbers for 2–21, 3–13 spacer part drawings for 2–17, 3–9 part numbers for 2–18, 3–10 spanner wrench definition of A–3 using 5–20 to 5–21 spring see auxiliary bolt springs see hub lever spring see knob return spring see lever return spring see solenoid spring see tumbler spring spring drive plate part drawings for 2–20, 3–12 part numbers for 2–21, 3–13 stop pin part drawings for 2–17, 3–9 part numbers for 2–18, 3–10 strike box part drawings for 2–19, 2
