Instruction manual Sensor-Line S 401 Please keep this manual in a safe place. GB B 190.
Index 1.0 Technical Data .................................................................................................... 3 2.0 General Instructions........................................................................................... 4 2.1 General safety instructions................................................................................ 4 2.2 Designated use ................................................................................................. 4 2.3 Indication for operating.....
1.0 Technical Data Description head variations S 401-60 S 401-80 standard circuit board optional red / green light module (red / green light red/ green, 230VAC, 50Hz, 1A) S 401-120 B 300.01 B 300.04 electric supply temporary peak load S 401-100 230 V / 50 Hz max. 600 N max. 800 N max. 1000 N max. 1200 N motor voltage 0 – 24 VDC circuit board voltage motor power max. 110 W max. 120 W max. 150 W max. 180 W tractive- /pressure power max. 600 N max. 800 N max. 1000 N max.
You have to pay attention that the relevant national VDE-regulations for operating electrical appliances are strictly adhered to. We do not take any responsibility for the improper operating or maintenance of the door, accessories and the opener. 2.0 General Instructions This instruction manual is being released by BERNAL without any warranty. BERNAL reserves the right to make changes or modifications on the equipment at any time and on this manual without giving any prior notes. 2.
Do not permit children to play with the automated garage door. Transmitters are to be kept safe and away from children ! Fixed accessories (like key switch or similar) have to be attached in sight of the door. The accessory distance to the moving parts of the door, and at a minimum mounting height of 1,80m. Accessories have to be installed beyond the reach of children! Alert stickers against pen in have to be put close to the fixed key switch.
3.0 Drive assembly CAUTION IMPORTANT INSTRUCTIONS FOR A SAFE MOUNTING ATTENTION – INCORRECT MOUNTING MAY LEAD TO SERIOUS INJURY – ALL MOUNTING INSTRUCTIONS HAVE TO BE FOLLOWED Fig.1 3.1 Scope of supply The scope of supply, as shown on the Fig. 1 and 2, may vary according to the drive version. 3.2 Required tools For the assembly und mounting of the drive the tools shown in Fig. 3 are required (not in the scope of supply). Fig. 2 3.
3.4 Assembly Pre-assembly of rail According to the version, the rails have to be pre-mounted as requirements. Put the rails together via the connection rail. (Fig. 5) Slide the rails together to the stop position. Pull the rear bracket (Fig. 6.1) together with the belt (Fig. 6.2) out of the rail. Remove the transportation covering (Fig. 6.3) and press the pinion (Fig. 6.4) into the bearing. Take care of the belt not being squeezed.
Pre-tension chain / belt Turn the nut to tension the chain or belt slightly. Fig. 10). Trolley test Check afterwards, that the trolley can easily be moved by hand. To release the trolley, from the chain lock, pushes the lever on the trolley and at the same time move the trolley in the rail (Fig. 11). Make absolutely sure, that after this test the trolley engages on the chain lock. To perform this, move the trolley without holding the lever over the chain/belt lock and the trolley engages automatically.
3.5 Installation CAUTION Before installing the drive all mechanical locks of the door have to be put out of order! Mark the middle of the door Measure the width of the door and mark the middle of the door at the lintel. (Fig. 13) Calculation of the necessary height The rail has to be mounted on such a height, that between the highest door point (Fig. 14.1) (the highest point that the door can reach during the movement) and the lower edge of the rail, a clearance of at least 10-20 mm is available (Fig. 14.
Mounting the lintel bracket Extend the door measurements on the lintel, so that the provided head bracket (Fig. 16) is exactly in the middle of the door and above the required highest door position. Use a pen and mark the bracket holes on the lintel and drill the required holes (Fig. 16). Attention: When drilling, cover the drive! Then attach the lintel bracket (Fig. 17) to the lintel. (depending on the installation situation the provided fastening screws have to be replaced by others).
Fixing of the retaining angle Bring the rail in a level position, fit the retaining angles to the return head. Make sure, that the rail is in a level position. The excess lengths of the angles have to be sawed off (Fig. 19). Attachment of the rail Afterwards mark the points where the retaining angles shall be attached to the ceiling. Make sure, that the rail is aligned with the earlier marked middle of the door. Drill the required holes and affix the retaining angles to the ceiling (Fig. 20.1).
Adjust the tension of chain or belt Turn the nut of the tension unit (Fig. 21), so that the spring is completely compressed. Than release the tension of the spring by turning the nut back about 1 to 2 turns, until the chain or belt can be pushed together to approx. 0,5 cm distance in the middle of the rail. Attachment of the door bracket assembly First press the lever on the trolley, (Fig. 22.1) and move the trolley towards the lintel.
3.6 Initial operation 3.6.1 Insert red/green light module If you want to insert the red/green light module, you have to do the following steps: CAUTION Before removing the light cover - disconnect the power plug! 230V ~ At first, the 2 safety screws have to be removed as shown in Fig. 24.1 and the light cover has to be taken off. Then turn out the light bulb and the 4 screws of the cover (Fig. 24.2). Now the cover can be taken off (Fig. 24.
If the light barrier is activated during door closing, the drive stops and reverses (completely or partially, according to the setting on the circuit board, menu point b1). If there is an activation while the door opens, there is no reaction. CAUTION: During the learn function, the light barrier is not activated. 3.6.2 Functions and connections The assembly as well as the connection- and adjustment possibilities of the circuit board are shown in Fig. 25.
Start (button on the circuit board) 1. Starting and stopping of the drive 2. Controls the drive during the learn function (see menu). 3.6.3.1 Adjustment of force and travel For start-up procedure of the garage door opener, it is absolutely necessary, to learn the force and the travel path once (menu point P). Lighting internal 230 V / 40 W E14 Adjustment of the lighting period see menu point L. Follow the particular steps as shown in Fig. 26 (left side).
Fig.
Fig.
3.6.4 Perform safety check For the safety of persons and objects, a safety check has to be performed. Before finishing the initial operation make sure that the drive stops and reverses according to the valid norms (EN 12453). When reaching an obstacle (max. 150 N force = ca. 15 kg, above an opening width of 50 mm) the door has to stop and reverse - completely or partial, depending on the adjustment on the circuit board. This test and measurement of force can only be performed by a professional.
4.0 Maintenance We recommend, that the door system be checked once a year by a professional. The force shutdown, possibly installed safety equipment and the emergency release have to be checked every 4 weeks and have any possible failures repaired immediately by an professional. The force shut-off can be tested, by putting a 5 cm or higher piece of wood on the floor, in the travel path of the door (Fig. 30). Now close the door .
6.0 Failure analysis Lighting: • bulb defective: exchange with 40W/ 230V E14 bulb • drive is without mains voltage: • check power plug and fuses and exchange if necessary Radio system: • door does not run with transmitter check the battery of the transmitter and exchange if necessary. receiver has not learned the code of the transmitter, repeat learning process. • range is dissatisfying: check the connection and the location of the antenna and correct if necessary.
Function: 7.0 Operating Instructions radio system PICO, 868,5 MHz Transmitting direction T1 T3 T2 T4 Application: remote control for garage door and gate openers Technical data: - Frequency 868,5 MHz - Coding: KEELOQ®-Rolling Code System; pre-programmed by the factory - each receiver has a max. capacity of 28 transmitters, which can be programmed - Power supply: standard 3 V CR2032 lithium coin cell - Range approx.
8.0 TÜV-Certificate 9.
10.
11.0 EC- Manufacturer’s Declaration according to EC Directive We, the company..……………………………………………………………..……. ..............................................................…….......................... declare that the garage door installation conforms to the following EC directives: 98/37/EC Machine directive appendix II The component doors drive S 401 .................……..………... is in the garage door installation, supplied by: ……………………………………. ...............................………………….... Type: .............
