Operation Manual
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ENGLISH
ENGLISH
MTB-PEDELEC | ORIGINAL OPERATING INSTRUCTIONS 2016
ORIGINAL OPERATING INSTRUCTIONS 2016 | MTB-PEDELEC
RECOMMENDED TORQUE SETTINGS FOR DISC BRAKES ON YOUR
BERGAMONT BIKE
Component Shimano
1
Avid
2
Tek tro
3
TRP
4
Magura HS
5
(Nm) (Nm) (Nm) (Nm) (Nm)
Brake calliper mount 6 - 8 9 - 10 6 - 8 6 - 8 6
on frame/fork (IS adapter)
8 - 10
(brake calliper)
Brake lever unit on handlebars
- Single-bolt clamp 6 - 8 Discrete Clamp Bolt/ 5 - 7 4
Hinge Clamp Bolt/
XLoc Hinge Clamp Bolt: 5 - 6
Pinch Clamp Bolt: 2.8 - 3.4
Split Clamp Bolts/
Match Maker Bolts: 3 - 4
- Two-bolt clamp 4 - 5
Union screws of cable 5 - 7 5 4
at grip and normal cable
at brake calliper
Brake cable connector at 5 - 7
brake calliper (disc tube cable)
Expansion tank cap 0.3 - 0.5
Bleeding device brake calliper 4 - 6 4 - 6
Bleeding device brake lever 2 - 4
Brake disc fixing 4 6.2 4 - 6 6 - 8
(6-holes)
Brake disc fixing 40
(centerlock)
Hose (union nut) direct connection 4
Slave cylinder (bleeder screw) 4
Brake pad retainer at brake calliper 3 - 5
Cable clamp at brake calliper 4 - 6
1
www.shimano.com
2
www.sram.com
3
www.tektro.com
4
www.trpbrakes.com
5
www.magura.com
These values are reference values of the above-mentioned component manu-
facturers. Observe the values in the manuals of the component manufacturers
on the enclosed BERGAMONT info CD. These values do not apply to the com-
ponents of other manufacturers.
NOTE!
I
Due to the unmanageable number of components on the market,
BERGAMONT is not in a position to foresee every product that will be re-
placed or newly assembled by third parties. Therefore BERGAMONT denies any
liability for such kind of additions or modifications with regard to compatibility,
torque values etc. Whoever assembles or modifies the BERGAMONT bike shall
ensure that the bike was assembled according to the state-of-the-art in science
and technology.
RECOMMENDED TORQUE SETTINGS FOR YOUR BERGAMONT
BIKE
All bolted connections of the bike components have to be tightened carefully and
checked regularly to ensure the safe and reliable operation of the BERGAMONT
bike. This is best done with a torque wrench that disengages as soon as the de-
sired torque value has been reached or a click-type torque wrench. Tighten care-
fully by approaching the prescribed maximum torque value in small steps (0.5
Nm increments) and check in between the proper fit of the component. Never
exceed the maximum torque value indicated by the manufacturer!
Where no maximum torque setting is given start with 2 Nm. Observe the indi-
cated values and observe the values on the components and/or in the manuals
of the component manufacturers on the enclosed BERGAMONT info CD.
Component Bolted connections Shimano
1
SRAM/Avid
2
Tek tro
3
TRP
4
(Nm) (Nm) (Nm) (Nm)
Rear derailleur Mount 8 - 10 8 - 10
(on frame/derailleur hanger)
Cable clamp 5 - 7 4 - 5
Pulley wheels 3 - 4
Front Mount on frame 5 - 7 5 - 7
derailleur Cable clamp 5 - 7 5
Shifter Mount on handlebars 5 2.5 - 4
Hole covering 0.3 - 0.5
Brake lever Mount on handlebars 6 - 8 5 - 7 6 - 8
unit
Hub Quick-release lever 5 - 7.5
Lock nut for bearing adjustment
Of quick-release hubs 10 - 25
Sprocket cluster lock ring 29 - 49 40
Internal Hub axle nut 30 - 45
gear hub
Crank Crank mount (grease-free square-head) 35 - 50
Crank mount (Shimano Octalink) 35 - 50
Crank mount
(Shimano Hollowtech II) 12 - 15
Crank mount (Isis) 31 - 34
Crank mount (Giga X Pipe) 48 - 54
Chainwheel mount 8 - 11 12 - 14 (steel)
8 - 9 (alu)
Sealed Shell (square-head) 49 - 69
cartridge Shell (Shimano Hollowtech II, 35 - 50
bearing SRAM Giga X Pipe) 34 - 41
Shimano Octalink 50 - 70
Pedal Pedal axle 35
Shoe Cleat 5 - 6
Spike 4
Brake Cable clamp 6 - 8 6 - 8 6 - 8 6 - 8
(V-brake) Brake shoe mount 6 - 8 6 - 8 6 - 8 6 - 8
Brake pad fixing 1 - 2
Brake boss frame/fork 8 - 10
1
www.shimano.com
2
www.sram.com
3
www.tektro.com
4
www.trpbrakes.com