Product Manual

ManualsBrandsBendPak ManualsAutomotiveQuatra Wheel Alignment Scissor Truck and Car Lift — 12,000-Lb. Capacity

INSTALLATION AND OPERATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept goods until the shipping carrier

makes a notation on the freight bill of the missing or dam-

aged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased with proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside. Keep this operation manual near the lift at all times.

Make sure that ALL USERS read and understand this

manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

wwwbendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT

INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY

UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.

FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-

ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

MAN REV G 03-21-14

P/N 5900050

12,000 POUND CAPACITY

SURFACE MOUNTED

FULL-RISE SCISSOR LIFTS

MODELS:

XR-12000 VESION B

XR-12000A VESION B

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

IMPORTANT

Reference ANSI/ALI ALIS, Safety

Requirements for Installation and Service

of Automotive Lifts before installing lift.

Summary of content (48 pages)

PAGE 1
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
PAGE 2
12,000 POUND CAPACITY SURFACE MOUNTED FULL-RISE SCISSOR LIFTS This instruction manual has been prepared specifically for you. Your new lift is the product of over 40 years of continuing research, testing and development; it is the most technically advanced lift on the market today. READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.
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IMPORTANT NOTICE OWNER’S RESPONSIBILITY Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as a forklift or cranes. Stay clear of any moving parts that can fall and cause injury. These instructions must be followed to ensure proper installation and operation of your lift. Failure to comply with these instructions can result in serious bodily harm and void product warranty.
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CLEARANCES XR-12000 LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of the loaded vehicle to the nearest obstruction when the lift is in a raised position.
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TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO THE FOLLOWING. Failure to follow Danger, Warning, and Caution instructions may lead to serious personal injury or death to operator or bystander or damage to property. I have visually inspected the site where the lift is to be installed and verified the concrete to be in good condition and free of cracks or other defects.
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INTRODUCTION 1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. 2. Check the voltage, phase and proper amperage requirements for the motor shown on the motor plate. Wiring should be performed by a certified electrician only.
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TOOLS REQUIRED Rotary Hammer Drill or Similar 3/4” Masonry Bit Hammer 4 Foot Level Open-End Wrench Set: SAE/Metric Socket And Ratchet Set: SAE/Metric Hex-Key / Allen Wrench Set Large Crescent Wrench Large Pipe Wrench Crow Bar Chalk Line Medium Flat Screwdriver Tape Measure: 25 Foot Minimum Needle Nose Pliers IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT.
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When removing the lift from shipping angles, pay close attention as the ramps can slide and can cause injury. Prior to removing the bolts make sure the ramps are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.
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FLOOR PLAN / GENERAL SPECIFICATIONS Measurement A - Overall Extended Length B - Width w/ Steps C - Ramp Width D - Between Ramps E - Overall Width (Baseplate to Baseplate) F - Overall Width w/ Console G - Ramp Height H - Underramp Height J - Raised Height K - Collapsed Height L - Overall Collapsed Length Minimum 4 Wheel Alignment Wheelbase* Maximum 4 Wheel Alignment Wheelbase* Maximum 2 Wheel Alignment Wheelbase* Minimum General Wheelbase* Maximum General Wheelbase* Standard Motor ** Maximum Operating Press
PAGE 11
LAYOUT Fig 3.1 Front Ramp End Rear Ramp End Fixed Pivot Baseplate Sliding Pivot Baseplate STEP 3 (Site Layout) 4. All measurements are made from Baseplate center anchor holes. 1. Select an appropriate site for where to install your new state-of-the-art BendPak lift using the chart on page 10. 6. Keep all dimensions square within 1/8” (3mm) or malfunction of the lift can occur. 2. Now determine which direction you would like the lift to face.
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STEP 4 (Aligning the Ramp Assemblies) Fig 5.1 1. Lift the Left Ramp Assembly and Right Ramp assembly into position and set the ramps down on to the layout created in Step 3 Approach 2. Align the Sliding Pivot Baseplates with the chalklines that were drawn in Step 3. (See Fig 4.1) Fig 4.1 PP PP 3. Align the Fixed Pivot Baseplates with the chalklines that were drawn in Step 3, using care so that the Sliding Pivot Baseplates do not shift during alignment. (See Fig 4.
PAGE 13
3. After drilling, remove dust thoroughly from each hole. 3. Remove port plug from the both ports in the Power Unit and install the 90° Fitting w/ O-ring into the Power Port (front port) and the 90° NPT fitting into the return port (rear port). Connect the Ø10mm Power Unit Hose Assembly to the power port and the Ø6.4mm Tank Hose to the return port. 4. Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests against the base plate.
PAGE 14
3. Once the air line hose route has reached the Left Ramp Assembly’s Rear Safety, cut the air line hose and connect a Tee fitting to the air line end. (See Fig 7.2) 10. Connect the Air Push Button to your compressed air supply. Be sure that your compressed air supply does not exceed 125 PSI. STEP 8 (Power Unit Electrical Connection) Fig 7.2 1. The standard power unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed by a certified electrician only.
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HYDRAULIC HOSE ROUTING DIAGRAM Hose Length Qty A 400mm / 15 3/4” 1 B 1,956mm / 77” 2 C 4,919mm / 193 1/2” 1 D 6,043mm / 238” 1 E 470mm / 18 1/2” 4 F 6,147mm / 242” 2 G 11,340mm / 446 1/2” 1 I 12,028mm / 473 1/2” 1 Plug 15
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SAFETY AIR LINE ROUTING DIAGRAM LEFT SIDE RAMP RIGHT SIDE RAMP AIR CYLINDER AIR CYLINDER AIR CYLINDER TEE FITTINGS AIR CYLINDER AIR BUTTON PUSH BU FLOOR TROUGHS APPROACH 16
PAGE 17
220V Wiring Diagram XR-12000 Wiring Diagram (MTE Power Unit) 220V 1 Phase REV B 04-25-13 220V Contactor L1 Motor N Up Down 220V Solenoid 380V Wiring Diagram XR-12000 Wiring Diagram (MTE Power Unit) 380V 3 Phase REV B 04-25-13 Power Unit Console Motor NO 1 1 6 2 5 2 3 Up 3 380V POWER 4 COMMON Blk NO COMMON Wht Wht 380V 220V Red Red Transformer 17 Down 240V Coil
PAGE 18
DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit without oil. Damage to pump can occur. The power unit must be kept dry. Damage to power unit caused by water or other liquids such as detergents, acid etc., is not covered under warranty.
PAGE 19
STEP 9 (Anchoring the Ramps) 3. After drilling the anchor holes, remove the dust thoroughly from each hole using compressed air and/or wire brush. ALWAYS WEAR SAFETY GOGGLES. NOTE: 4. Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests against the base. Be sure that if shimming is required, enough threads are left exposed. (See Fig. 9.
PAGE 20
2. Using chalk or crayon, mark the floor anchor bolt holes on the concrete. (See Fig. 10.2) 6. With the shims and Anchor Bolts in place, tighten nut three to five turns past finger tight. DO NOT use an impact wrench for this procedure. (See Fig. 10.5) Fig 10.2 Mark Anchor Holes Fig 10.5 3. Remove the approach ramps and drill each anchor hole for the approach ramps in the concrete approximately 4” deep using a rotary hammer drill and 3/4” concrete drillbit. (See Fig 10.
PAGE 21
4. Insert the Rollback Spacer Bars between the Turnplate as needed for alignment procedures. (See Fig 11.3) 3. After determining which safeties are not engaging the Safety Ladder, loosen the jam nuts and adjust the position of the ladder until the safety springs into position. Do this for each disengaged Safety Ladder. (See Fig 13.1) Fig 13.1 Jam Nuts Fig 11.3 STEP 12 (Final Assembly) Note: Scissor arm hidden for clarity. For more information on safety engagement see page 25. 1.
PAGE 22
STEP 14 (Hydraulic Air Bleeding and Leveling) READ THE FOLLOWING START-UP INSTRUCTIONS CAREFULLY AND THOROUGHLY. PAY CLOSE ATTENTION TO EACH STEP AS DESCRIBED BELOW IN PRECISE ORDER. IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, DAMAGE TO THE LIFT CAN OCCUR WHICH IS NOT COVERED UNDER WARRANTY. • To avoid personal injury, DO NOT ATTEMPT the following start-up and pre-leveling procedures with a vehicle on the runways.
PAGE 23
• • • • • • • • • • • Press the RAISE button until both ramps are approximately 3-4 feet off the ground. Stop pressing the RAISE button and close the S3 and S4 Valve Handles. All valve handles should be closed. Open the S1 and S2 Valve Handles. Press the LOWER button until the rear ends of the ramps are almost to the floor. The front ends of the ramps will still be raised. Close S1 and S2 Valve Handles. Open S3 and S4 Valve Handles.
PAGE 24
Equalization/Leveling Troubleshooting Guide S3 S4 S1 S2 *Note: For reference only. Not assembly instruction Corners S3 and S4 are unequal with S1 and S2 during lifting • Open MAIN valve. All other valves should be closed. • Press the LOWER button on the power console until both ramps are at a convenient height for checking level. • Press the LOWER button on the power console until both ramps are at a convenient height for checking level. • Close MAIN valve. All other valves should be closed.
PAGE 25
• OPEN valves S3 and S4. After Bleeding and Leveling the Baseplates have moved out of position • Press the LOWER button until both ramps lower to the floor. • CLOSE valves S3 and S4. • OPEN MAIN valve • Reposition the Baseplates to the correct positions before installing anchor bolts. • If a component has been replaced. Bleeding and Leveling must be repeated with the hydraulic system partially filled with fluid. Lift will not raise completely • Call customer service immediately.
PAGE 26
To Raise Lift: 1. STEP 15 (Operation) DANGER! WHEN LOWERING THE LIFT PAY CLOSE ATTENTION THAT ALL PERSONNEL AND OBJECTS ARE KEPT CLEAR. ALWAYS KEEP A VISUAL LINE OF SIGHT ON THE LIFT AT ALL TIMES. ALWAYS MAKE SURE THAT ALL LOCKS ARE DISENGAGED. IF A SAFETY LOCK ENGAGES INADVERTENTLY UPON DESCENT, THE LIFT MAY MALFUNCTION CAUSING THE LOADED VEHICLE TO SHIFT UNDESIRABLY AND MAY CAUSE PERSONAL INJURY AND/OR DEATH. Position vehicle tires in the center of each Runway. 2.
PAGE 27
STEP 18 (Hose Cover Installation) Fig 16.1 1. Raise ramps to provide ease of installation for this step. CAUTION! BE AWARE OF RAMP POSITION AND PARTS PROTRUDING FROM RAMPS. INATTENTIVENESS MAY RESULT IN PERSONAL INJURY. 2. Check fitment of the two floor troughs by placing them over the hose bundles. The Under Ramp Floor Trough should be placed under the ramps, with the cutouts facing the base plates as the hoses from the ramps are routed through them.
PAGE 28
• Shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI/ALI ALOIM-2000, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance.
PAGE 29
LIFT OPERATION SAFETY Safe Lift Operation (Cont’d) sive weight shift. DO NOT lower the vehicle until people, materials, and tools are clear It is important that you know the load limit. Be careful that you do not overload the lift. If you are unsure what the load limit is, check the data plate found on one of the lift columns or contact the manufacturer. ALWAYS ENSURE that the safeties are engaged and lowered on to the safety locks before any attempt is made to work on or near vehicle.
PAGE 30
MAINTENANCE INSTRUCTIONS WEEKLY MAINTENANCE 1. Lubricate all pivot pins with general purpose grease at specified locations found on page 34. NEVER EXCEED THE RATED CAPACITY of lift. 2. Check all component connections, bolts and pins to ensure proper mounting. DO NOT USE LIFT if any component is found to be defective or worn. 3. Lubricate safety lock pivot points and Safety Ladder Adjustment Rods with general purpose light spray-oil. NEVER OPERATE LIFT with any person or equipment below.
PAGE 31
PAGE 32
PAGE 33
LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,7,12) 2. Cylinder binding, (8) 3. Cylinder leaks internally, (8) 4. Motor run backward under pressure, (10) 5. Lowering valve leaks, (3,4,9,10) 6. Motor runs backwards, (6,13,10) 7. Pump damaged, (9,10) 8. Pump won’t prime, (1,3,7,9,10,11,12,13) 9. Relief valve leaks, (9,10) 10. Voltage to motor incorrect, (6,10,13) 11. Valves not closed fully or correctly (14) REMEDY INSTRUCTION 1. Check for proper oil level. . . . . . . . . . . . . . . . . . . . . . .
PAGE 34
MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Microswitch burned out, (1,2,3,4) 3. Motor burned out, (1,2,3,4,6) 4. Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION 1. Check for correct voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . Compare supply voltage with voltage on motor name tag. Check that the wire is sized correctly. N.E.C. table 310-12 requires AWG 10 for 25 Amps. 2. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . .
PAGE 35
WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9. Relief valve leaks, (8,5,9) 10. Voltage to motor incorrect, (10,12,5) REMEDY INSTRUCTION 1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 36
LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1. Cylinders binding, (1) 2. Release valve clogged, (5,4,2,3) 3. Pressure fitting too long, (6) REMEDY INSTRUCTION 1. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support. 2. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part. 3. Return for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return for repair. 4. Check oil. . . .
PAGE 37
Grease Port / Lubrication Locations (Both Ramps) Lubricate Once A Week Lubricate Once A Week Torque Recommendations VALUES ARE STATED IN FOOT POUNDS (ft-lb) Bolt Size (SAE) Bolt Size (Metric) 1/4-20 M6 x 1.0 SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9 6 10 14 13 5/16-18 M8 x 1.25 12 19 29 31.4 3/8-16 M10 x 1.50 20 33 47 62 32 54 78 7/16-14 1/2-13 M12 x 1.75 47 78 119 108 9/16-12 M14 x 2.
PAGE 38
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ _________
PAGE 39
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ _________
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MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ _________
PAGE 41
PAGE 42
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PAGE 43
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PAGE 44
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PAGE 45
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PAGE 46
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PAGE 48
For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.