Use and Care Manual
Table Of Contents
- HD-9 Manual
- Table of Contents
- Introduction
- Shipping Information
- Safety Considerations
- Components
- Specifications
- Frequently Asked Questions
- Installation Checklist
- Installation
- Being Safe
- Using Tools
- Planning for Electrical Work
- Selecting a Location
- Checking Clearances
- Deciding the Lift Orientation
- Creating Chalk Line Guides
- Unloading and Unpacking
- Moving the Posts into Position
- Installing the Crosstubes
- About Safety Locks
- Installing the Ladders and Top Cap
- Raising the Crosstubes
- Securing the Ladders
- Removing the Sheaves
- Installing the Runways
- Installing the First End of the Flex Tube
- Routing the Lifting Cables
- Working with Compression Fittings and Tubing
- Installing the Air Lines
- Installing the Return Line
- Hydraulic Fluid Contamination
- About Thread Sealants
- Installing the Hydraulic Hose
- Installing the Power Unit
- Filling the Hydraulic Fluid Reservoir
- Installing the Second End of the Flex Tube
- Installing the Pushbutton Air Valve
- Connecting the Return Line
- Connecting the Hydraulic Hose
- Contacting the Electrician
- Connecting the Power Source
- Installing a Power Disconnect Switch
- Installing a Thermal Disconnect Switch
- About Effective Embedment
- Anchoring the Posts
- Final Leveling
- Installing Accessories
- Lubricating the Lift
- Bleeding the Hydraulic Cylinder
- Test the Lift
- Final Checklist
- Outdoor usage
- Operation
- Maintenance
- Troubleshooting
- Wiring Diagrams
- Labels
- Parts Drawings
- Automotive Lift Institute (ALI) Store
HD-9 Series Four-Post Lifts 5 P/N 5900123 — Rev. M1 — March 2020
• BendPak recommends making a
thorough
inspection of the product at least once a year.
Replace any damaged or severely worn parts, decals, or warning labels.
Symbols
Following are the symbols used in this manual:
⚠ DANGER Calls attention to an immediate hazard that will result in death or severe injury.
⚠ WARNING Calls attention to a hazard or unsafe practice that could result in death or severe
personal injury.
⚠ CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal
injury, product damage, or property damage.
NOTICE Calls attention to a situation that, if not avoided, could result in product or property
damage.
Tip Calls attention to information that can help you use your product better.
Liability Information
BendPak Inc. assumes no liability for damages resulting from:
• Use of the equipment for purposes other than those described in this manual.
• Modifications to the equipment without prior, written permission from BendPak.
• Injury or death caused by modifying, disabling, overriding, or removing safety features.
• Damage to the equipment from external influences.
• Incorrect operation of the equipment.
Electrical Information
⚠ DANGER All wiring
must
be performed by a licensed, certified Electrician. Do not perform
any maintenance until main electrical power has been disconnected from the Lift
and cannot be re-energized until all procedures are complete.
Important electrical information:
• Improper electrical installation can damage the Power Unit motor, which is not covered by the
warranty.
• The Lift uses electrical energy; if your organization has Lockout/Tagout policies, make sure to
implement them after connecting to a power source.
• Use a separate circuit breaker for each Power Unit.
• Protect each circuit with a time delay fuse or circuit breaker:
- For a 208 to 230 VAC, single phase circuit, use a 25 amp fuse.
- For a 208 to 230 VAC, three phase circuit, use a 20 amp fuse.
- For a 380 to 440 VAC, three phase circuit, use a 15 amp fuse.