Service Manual SERVICE PARTS & DIAGRAMS BENDPAK 10AP-168 PRODUCT SKU 5175305 DRAWING Nº 5260678 CATEGORY Two Post Lift REV Version H DATE 12.09.2022 This guide is a troubleshooting reference used for maintaining and servicing your Bend Pak product. It provides comprehensive information on identifying serviceable parts and components and assists in troubleshooting problems and performing assembly /disassembly procedures. BendPak, Inc.
REV F G H REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION UPDATED BOM REVISIONS DATE EDITED BY 10/03/2022 TM 10/12/2022 OR 12/01/2022 CA ECO# 01449 01451 01458 1 6 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 4 3 2 ITEM NO PART NUMBER DESCRIPTION QTYREV 1 5245246 10AP LIFT SUPERSTRUCTURE 1 H 2 5250344 10AP-168 PARTS BOX 1 C 3 5215957 10AP TRIPLE TELESCOPING ARM ASSEMBLY, LONG 2 H 10AP TRIPLE TELESCOPING ASYMMETRIC ARM 4 5216088 1 B ASSEMBLY, LEFT 10AP TRIPLE TELESCOPING ASYMMETRIC
[92.050 - 102.050in] 2338.1 - 2592.1mm DRIVE THROUGH [22.135 - 47.421in] 562.2 - 1204.5mm [29.480 - 56.772in] 748.8 - 1442.0mm 3.937in 100.0mm [135.000 - 145.000in] 3429.0 - 3683.0mm 275.2 - 2027.8 [10.835 - 79.835in] WITH 56mm [2.2in] AND 63mm [2.5in] ADAPTERS AT MAX SCREW PAD ADJUSTMENT 169.195in 4297.6mm 101.2 - 1853.8mm [3.984 - 72.984in] [108.228 - 118.228in] 2749.0 - 3003.0mm 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: 10AP-168 PRODUCTION LIFT VER B SIZE DWG. NO.
REV F G H REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION UPDATED BOM REVISIONS DATE EDITED BY 10/03/2022 TM 10/12/2022 OR 12/01/2022 CA ECO# 01449 01451 01458 1 2 3 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE ITEM NO PART NUMBER 1 5216182 2 5216128 3 5216129 DESCRIPTION 10AP TOP TROUGH ASSEMBLY 10AP POWER SIDE POST ASSEMBLY 10AP OFF SIDE POST ASSEMBLY DO NOT SCALE DRAWING DRAWN WHERE USED 10AP 10AP-168 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2.
9 REV E F G 11 8 REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION UPDATED BOM REVISIONS DATE EDITED BY 09/02/2022 TM 10/12/2022 OR 11/30/2022 CA ECO# 01445 01451 01458 10 12 13 1 16 17 14 DETAIL A SCALE 1 : 3 4 A 15 ITEM NO PART NUMBER DESCRIPTION QTYREV 1 5601800 10AP POWER SIDE POST WELDMENT 1 C 2 5216180 10AP LIFT HEAD ASSEMBLY 1 D 3 5502724 CYLINDER ASSEMBLY Ø2.0 x 69 - SLOW 1 D 4 5701242 CYLINDER CLAMP ASSY 1 5 5530366 FHSS M6 x 1.
9 REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION UPDATED BOM REVISIONS REV E F G 8 11 DATE EDITED BY 09/02/2022 TM 10/12/2022 OR 12/01/2022 CA ECO# 01445 01451 01458 10 1 12 17 16 13 DETAIL A SCALE 1 : 3 4 14 A 15 ITEM NO PART NUMBER DESCRIPTION QTYREV 1 5601850 10AP OFF SIDE POST WELDMENT 1 A 2 5216180 10AP LIFT HEAD ASSEMBLY 1 D 3 5502724 CYLINDER ASSEMBLY Ø2.0 x 69 - SLOW 1 D 4 5701242 CYLINDER CLAMP ASSY 1 5 5530366 FHSS M6 x 1.
REVISION REV DESCRIPTION DATE EDITED BY A PRODUCTION RELEASE, DERIVED FROM 5215953 06/07/2022 CA B UPDATED BOM REVISIONS 10/03/2022 TM ADDED 5545343, MOVED 5746496 TO C 10/03/2022 TM SUBWELDMENTS, UPDATED BOM REVISIONS 1 8 7 3 B 9 A 4 5 DETAIL A SCALE 1 : 4 11 10 15 13 12 14 WHERE USED 10AP SERIES ITEM NO PART NUMBER DESCRIPTION QTY REV 1 5601854 10AP OUTER TOP TROUGH WELDMENT 1 B 2 5601855 10AP INNER TOP TROUGH WELDMENT 1 B 3 5535013 NUT M10 x 1.5 NL 6 4 5530738 HHB M10 x 1.
4 REV F G 5 H REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION ADDED 5530346 AND LOCTITE NOTE, UPDATED BOM REVISION DATE EDITED BY ECO# 11/09/2021 OR 01361 12/22/2021 TM 01373 01/18/2022 TM 01382 3 1 8 9 2 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 7 6 WHERE USED 10AP SERIES 5 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3. 4. REFER TO MODEL FOR ADDITIONAL INFORMATION REMOVE WELD SPLATTER SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING ASSEMBLE ITEMS AS SHOWN 5. 6. 7. 8.
REV A 5 B REVISION DESCRIPTION DATE EDITED BY ECO# PRODUCTION RELEASE 11/22/2021 OR 01361 ADDED 5530346 AND LOCTITE NOTE, UPDATED 01/18/2022 TM 01382 BOM REVISION 1 6 9 2 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 5 4 WHERE USED 10AP SERIES ITEM NO 1 2 3 4 5 6 3 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3. 4. REFER TO MODEL FOR ADDITIONAL INFORMATION REMOVE WELD SPLATTER SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING ASSEMBLE ITEMS AS SHOWN 5. 6. 7. 8.
REV A 5 B REVISION DESCRIPTION PRODUCTION RELEASE ADDED 5530346 AND LOCTITE NOTE, UPDATED BOM REVISION DATE EDITED BY ECO# 11/22/2021 OR 01361 01/18/2022 TM 01382 1 6 9 2 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 5 4 3 ITEM PART DESCRIPTION QTYREV NO NUMBER 1 5601755 10AP ASYMMETRIC ARM WELDMENT, OUTER SECTION, RIGHT 1 B 2 5601753 10AP ASYMMETRIC ARM WELDMENT, MIDDLE SECTION 1 A 3 5601752 10AP ASYMMETRIC ARM WELDMENT, INNER SECTION 1 A 4 5737188 10AP MIDDLE ARM SECTION SLIDE STOP 1 B 5 5530
20 10 22 1 11 REVISION REV DESCRIPTION DATE EDITED BY A PRODUCTION RELEASE, DERIVED FROM 5250299 04/27/2022 CA ADDED (4) 5530337 AND 5550095, REPLACED 5595689 WITH 5595732 AND 5595706 WITH B 07/06/2022 CA 5595831, 5520116 WAS 4140 NOW 4178, UPDATED BOM REVISIONS C UPDATED BOM REVISIONS 12/01/2022 CA ECO# 01406 01417 01458 9 16 21 18 15 12 17 14 6 13 4 8 23 5 3 WHERE USED 10AP-168 19 ☺ DIMENSIONS ARE IN MM NEXT ASSEMBLY 5260678 QTY REV 10AP PARTS BAG 1 J CABLE ASSEMBLY Ø10 x 11435mm DBS
REV G H J ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A DETAIL A SCALE 1 : 3 REVISION DESCRIPTION REPLACED 553031 AND 5545026 WITH 5530460, UPDATED NEXT ASSEMBLIES REMOVED 5550095 ADDED 5505051 PART NUMBER 5535022 5550113 5550183 5550003 5535001 5530010 5545200 5535998 5530760 5530799 5545535 5530115 5535190 5520140 5545005 5535357 5716634 5525150 5525112 5580012 5530065 5530412 5530413 5545202 5520001 5530423 5545341 5535013 5530460 5505051 DRAWN WHERE USE
REVISION DESCRIPTION UPDATED BOM REVISION UPDATED BOM REVISION UPDATED NEXT ASSEMBLY UPDATED BOM REVISION UPDATED NEXT ASSEMBLIES REV F G G-001 H H-001 DATE EDITED BY 09/21/2016 DB 02/05/2018 TS 05/14/2018 TM 05/30/2018 TM 06/25/2018 TM ECO# 00780 00922 00946 00953 00964 1 6 2 3 4 5 WHERE USED 10AP SERIES XPR-9 SERIES XPR-10 SERIES NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3.
REV A B C REVISION DESCRIPTION PRODUCTION RELEASE UPDATED BOM REVISION UPDATED BOM REVISION DATE EDITED BY 07/17/2020 CA 12/10/2020 TM 12/02/2021 TM ECO# 01178 01240 01361 1 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 5 4 3 2 ITEM NO PART NUMBER 1 5601538 2 5530076 3 5545201 4 5545027 5 5535354 NAME DATE DRAWN CA 07/17/2020 CHECKED OR 12/08/2021 DO NOT SCALE DRAWING WHERE USED 10AP-168 10APX-181 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2.
REV B C D 2 REVISION DESCRIPTION UPDATED BOM REVISION REPLACED 5930183 WITH 5930003, UPDATED BOM REVISION UPDATED BOM REVISION DATE EDITED BY ECO# 07/12/2022 TM 01430 09/06/2022 TM 01445 11/30/2022 CA 01458 1 8 3 7 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 100 4 6 5 ITEM NO PART NUMBER 1 5601852 2 5716001 3 5601509 4 5701700 5 5701701 6 5540044 7 5540006 8 5930003 DESCRIPTION QTY REV 10AP LIFT HEAD WELDMENT 1 C 2 POST GUIDE BLOCK 8 H 10AP ARM LOCK GUIDE ROD WELDMENT 2 D 10AP ARM LOCK REL
PART SPECIFICATION FORM ACP BENDPAK Number: MRP Description: 5570129 ¼” HYDRAULIC HOSE 31 CL-0400X Date: 05/24/2018 ECO : 00950 1. Engineering Specification Application: ¼” HYDRAULIC HOSE Detailed Description: ONE or TWO BRAID STEEL WIRE HYDRAULIC HOSE SIZE: 1/4” / 6mm I.D. MIN 0.53” / 13.4mm O.D.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5570065 11/15/2021 CA 01361 254 1 2 ITEM NO PART NUMBER 1 5570129 2 5550325 DESCRIPTION Ø6.4 ID HYDRAULIC HOSE FTG NPL Ø1/4 CRIMP x -04 JIC NAME DATE DRAWN CA 11/15/2021 CHECKED OR 12/08/2021 DO NOT SCALE DRAWING WHERE USED 10AP SERIES NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5570017 03/28/2022 CA 01406 2217 3 1 2 ITEM NO PART NUMBER 1 5570116 2 5550337 3 5550336 NAME DATE DRAWN CA 03/28/2022 CHECKED OR 04/11/2022 DO NOT SCALE DRAWING WHERE USED 10AP 10AX-161 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM (*)ITEM 1 QTY FOR REFERENCE ONLY NEXT ASSEMBLY 5250343 5250344 DIMENSIONS ARE IN MM TOLERANCES: 0. = ±1.5 0.0 = ±1.0 0.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5570832 03/28/2022 CA 01406 B WAS 3297 NOW 3276 11/30/2022 CA 01458 3276 2 1 3 ITEM NO PART NUMBER 1 5570129 2 5550325 3 5550345 DESCRIPTION Ø6.4 ID HYDRAULIC HOSE FTG NPL Ø1/4 CRIMP x -04 JIC FTG ELB Ø1/4 CRIMP x -04 JIC DO NOT SCALE DRAWING DRAWN WHERE USED 10AP 10AP-168 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2.
REVISION REV DESCRIPTION DATE EDITED BY A PRODUCTION RELEASE, DERIVED FROM 5570255 03/28/2022 CA B WAS 8170 NOW 8246 06/14/2022 CA C WAS 8246 NOW 8178 11/30/2022 CA ECO# 01406 01417 01458 8178 1 2 3 ITEM NO PART NUMBER 1 5570129 2 5550325 3 5550345 DESCRIPTION Ø6.4 ID HYDRAULIC HOSE FTG NPL Ø1/4 CRIMP x -04 JIC FTG ELB Ø1/4 CRIMP x -04 JIC DO NOT SCALE DRAWING DRAWN WHERE USED 10AP-168 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5595689 06/14/2022 CA 01417 B WAS 11422 NOW 11435 11/30/2022 CA 01458 11435.0 44.0 254.0 1 4 2 18.0 5 19.5 3 11137.0 11391.0 ITEM NO PART NUMBER 1 5595011 2 5746022 3 5746021 4 5545342 5 5535358 DESCRIPTION CABLE, LIFTING Ø10mm Ø10 THREADED CABLE CONNECTOR Ø10 CABLE END CONNECTOR WASHER M18 FLAT NUT, M18 x 2.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5595706 06/14/2022 CA 01417 8865 S 4.8 2 1 ITEM NO PART NUMBER 1 5595749 2 5580030 DO NOT SCALE DRAWING DRAWN WHERE USED 10AP-168 REFER TO MODEL FOR ADDITIONAL INFORMATION FOR ITEM 1 AND 2 SPECIFICATIONS REFER TO PART SPECIFICATION FORM NAME DATE CA 06/14/2022 NEXT ASSEMBLY 5240022 5250344 THIRD ANGLE PROJECTION SURFACE FINISH 1.
REVISION REV DESCRIPTION DATE EDITED BY A PRODUCTION RELEASE, DERIVED FROM 5601508 06/07/2022 CA WITH 5737330, WAS 56 14PL 07/12/2022 B REPLACED 5376170 TM NOW 46 14PL ADDED 10mm CUT TO LOWER 5620676, C 09/09/2022 TM UPDATED BOM REVISION 5 ECO# 01417 01430 01445 2 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 1 7 6 3 4 6 WHERE USED 10AP 10AP-168 ITEM NO PART NUMBER 1 5766372 6 8 REFER TO MODEL FOR ADDITIONAL INFORMATION BREAK AND DEBURR ALL SHARP EDGES 0.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5601507 06/07/2022 CA 01417 UPDATED BOM REVISION, ADDED MASKING 10/03/2022 B TM 01449 INSTRUCTIONS 1 4 2 3 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE ITEM NO PART NUMBER DESCRIPTION QTY REV 1 5701851 10AP OUTER TOP TROUGH CHANNEL 1 A 2 5620679 10AP TOP TROUGH END PLATE SUBWELDMENT 1 C 3 5736550 2 POST MICROWITCH STOP BAR HINGE PLATE 1 C 4 5700699 SMALL HOSE RETAINER 1 A WHERE USED 10AP SERIES NOTE: UNLESS OTHERWISE SP
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5601506 06/07/2022 CA 01417 UPDATED BOM REVISION, ADDED MASKING 10/03/2022 B TM 01449 INSTRUCTIONS 2 4 1 3 5 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE ITEM NO PART NUMBER 1 5701852 2 5620679 3 5737173 4 5700699 5 5766145 WHERE USED 10AP SERIES REFER TO MODEL FOR ADDITIONAL INFORMATION BREAK AND DEBURR ALL SHARP EDGES 0.
REV F G H 4 REVISION DESCRIPTION WAS 1842.5 NOW 1840.5 (pg2), UPDATED BOM REVISIONS UPDATED BOM REVISION REMOVED (3) 5700699 DATE EDITED BY ECO# 11/29/2021 TM 01361 04/15/2022 05/24/2022 CA CA 01406 01415 3 2 1 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 6 5 ITEM NO 1 2 3 4 5 6 PART NUMBER 5701699 5700699 5735700 5701785 5735831 5701802 NAME DATE DRAWN SM 04/21/2020 CHECKED OR 06/03/2022 DO NOT SCALE DRAWING WHERE USED 10AP 10AP-168 DIMENSIONS ARE IN MM TOLERANCES: 0. = ±1.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5620677 04/13/2022 CA 01406 B ADDED (1) 5700699 11/30/2022 CA 01458 4 3 1 2 6 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 7 5 ITEM NO 1 2 3 4 5 6 7 PART NUMBER 5701841 5700699 5735700 5701785 5700001 5701802 5735831 DO NOT SCALE DRAWING WHERE USED 10AP 10AP-168 DRAWN DIMENSIONS ARE IN MM TOLERANCES: 0. = ±1.5 0.0 = ±0.5 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5620674 06/07/2022 CA 01417 5736259 WAS 12.0 NOW FLUSH, UPDATED BOM 09/06/0222 B TM 01445 REVISION 1 2 3 ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 7 5 6 ITEM NO PART NUMBER 1 5701850 2 5736259 3 5701690 4 5737169 5 5731074 6 5737168 7 5735869 WHERE USED 10AP SERIES DIMENSIONS ARE IN MM TOLERANCES: 0. = ±1.5 0.0 = ±0.5 NOTE: UNLESS OTHERWISE SPECIFIED.
REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM 5737179 07/06/2022 CA 01417 495.0 36.6 2 PL ISOMETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE 54.2 2 PL 90.0 2 PL 37.0° 2 PL 142.5 2 PL 31.0 4 PL 22.0 7 PL 346 135.9 2 PL 166.9 2 PL 1.5 3.0 31.0 3 PL 143.0 R6.0 145.0 2 PL 433.0 2 PL NAME DATE DRAWN CA 06/30/2022 CHECKED OR 07/07/2022 DO NOT SCALE DRAWING WHERE USED 10AP SERIES NOTE: UNLESS OTHERWISE SPECIFIED. 1. 2. 3. 16.
PART SPECIFICATION FORM (STANDARD) BENDPAK Number: 5900265 MRP Description: 10AP INSTALLATION MANUAL Date: 11/16/2022 ECO : --- 1. Engineering Specification Application: INSTALLATION MANUAL Detailed Description: Print Settings Unless otherwise specified, use these settings for printing BendPak manuals: Size: Color: Binding: Paper: A4 (210 to 297 mm), 8.5 by 11 inches (216 to 279 mm), or between Black and White Saddle Stitched 100 to 120 gsm (27 to 32 pound), uncoated 2.