User's Manual

Bulletin No: Page: 2 of

TCH-001-060

ESS SERVICE REPLACEMENT KIT CONTENTS

THE FOLLOWING GUIDELINES ARE FOR REFERENCE. THE ESS SERVICE REPLACEMENT KIT

CONTAINS ADDITIONAL INSTRUCTIONS.

ESS REMOVAL AND CLEANING

Refer to the illustrations below. If the compressor being serviced is under warranty, retain the removed

components for warranty consideration.

Note: The Bendix

BA-922

compressor uses two ESS assemblies. Perform steps 1 through 3 for each

ESS assembly.

1. Using a T25 Torx head screwdriver, remove the ESS cover plate screws and ESS cover plate from the

compressor cylinder head.

2. Remove the balance piston, balance piston o-ring, spring, and ESS piston assembly from the cylinder

head.

3. Thoroughly clean the cylinder head and ESS cover plate; removing all dirt, carbon, grease, gasket materials

and any foreign matter from the ESS piston cavity.

Spring

Balance Piston

Lubricant

ESS Piston Assembly

Gasket

Balance Piston O-ring

Gasket

Balance Piston O-ring

Spring

Balance Piston

ESS Piston Assembly

Cover Plate

Cylinder Head

ESS Kit Part Nos

Bendix Detroit Diesel

K046477 A000 130 5819