Owner manual

ManualsBrandsBelt Drives ManualsFor motorcyclesEVO-11S

3” ELECTRIC START DRIVES FOR 1986-UP SOFTAIL & FXR

(Kit Numbers: EVO-9T, EVO-9S, EVO-9SF, EVO-11S)

Be sure to read the Warranty, Introduction, belt tracking and starter gear problems, alignment procedure and

disconnect battery.

1. Installation on 1986-89 models requires the use of a 1990-up starter and modifications to starter mounting

hole on transmission will be necessary. You must open the mounting hole up to 2-1/8 inches.

2. Remove inner primary, refer to alignment procedures, then install motor plate (Softail only). Be sure to use stock

spacer behind front pulley.

3. Remove stock starter pinion gear and complete starter gear assembly from starter. Bolt starter into back side of

motor plate.

4. Install front and rear pulleys and check for

proper fit. At this time you should determine if the

front pulley will need shimming or not depending

on how the pulleys align with each other. Remove

pulleys and make any modifications necessary.

(Fig. 1)

5. Re-install belt drive placing front pulley, rear

pulley and belt on at the same time. (Fig. 2)

Install and tighten to HD specifications, mainshaft

hub nut. We supply a special hub nut with seal for

all spline shaft models 1990 and later. (Fig. 3)

Fig. 1 Install motor plate and check for proper fit

Fig. 2 Install belt drive, both pulleys and belt at the same

time

Fig. 3 Tighten sealed mainshaft nut, supplied with 1990-up

kits only. 1986-89 models must use stock hub

nut and seal kit supplied.

Summary of content (4 pages)

PAGE 1
3” ELECTRIC START DRIVES FOR 1986-UP SOFTAIL & FXR (Kit Numbers: EVO-9T, EVO-9S, EVO-9SF, EVO-11S) Be sure to read the Warranty, Introduction, belt tracking and starter gear problems, alignment procedure and disconnect battery. 1. Installation on 1986-89 models requires the use of a 1990-up starter and modifications to starter mounting hole on transmission will be necessary. You must open the mounting hole up to 2-1/8 inches. 2.
PAGE 2
Engine shaft spline should not protrude from pulley. (Fig. 4) Fig. 4 Be sure to red Loctite® front engine nut and torque to HD specifications. (Electric impact is preferred). For 1986-89 taper shaft models, you must use the stock hub nut and seal kit included. (Fig. 5) Fig. 5 Pictured here is the seal kit installation which is supplied with all 1986-89 belt drives only. A sealed hub nut is supplied with all kits 1990- up. A stock HD hub nut with seal must be used with all 1983 and earlier kits. 5a.
PAGE 3
6. Rotate the motor using a socket wrench, the belt should track straight and away from the motor plate but not so that it may come in contact with the outside pulley flanges. Be sure that the belt drive is not making contact with the motor plate. 7. Grease starter shaft and install our starter pinion gear onto starter shaft, apply red loctite to starter bolt and tighten to HD specifications.
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9. Install the 4 hexagon extensions into motor plate and mount side guard with the 4 buttonhead allen bolts. 10. Clutch screw adjustment. should be approximately 1/4 turn loose from lightly seated. (Note: when clutch is hot the adjustment screw should not be seated). Tighten rod nut when adjustment is complete. (We supply a clutch adjusting rod and nut for all models 1990-up only). (Fig. 9) Fig. 9 Install clutch adjusting rod supplied with kit 1986-up. and adjust clutch.