Operating instructions

ManualsBrandsBelle Group ManualsKitchen AppliancesPremier XT

- Spare Parts Book

Operators Manual

870/00002/1

Summary of content (34 pages)

PAGE 1
GB Operators Manual - Spare Parts Book 4 18 870/00002/1 1
PAGE 2
EC DECLARATION OF CONFORMITY / DECLARATION CE DE CONFORMITE / DECLARACIÓN DE CONFORMIDAD CE / DECLARAÇÃO CE DE CONFORMIDADE / EG-VERKLARING VAN OVEREENSTEMMING / EF OVERENSSTEMMELSESERKLÆRING GB F We, Belle Group Sheen UK, Sheen, Nr.
PAGE 3
PAGE 4
GB Engine Warranty The engines installed in the Belle Premier XT range of mixers carry a 12 month warranty. Any problems encountered with the engine, during the warranty period should be dealt with by the relevant approved engine dealer, nearest to yourself. If you require the name of your nearest approved engine dealer, a full listing is available on request from Belle.
PAGE 5
GB Contents Page number Engine Warranty ......................................................................................................................................................................................... 4 Introduction ................................................................................................................................................................................................ 4 Warning Symbols ..........................................................
PAGE 6
Safety Instructions GB READ THESE SAFETY INSTRUCTIONS Please read and understand all running/safety instructions before operating this machine. CAUTION The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction. Children should be supervised to ensure that they do not play with the appliance.
PAGE 7
GB Transportation LOADING BY FORK LIFT - For normal site to site transporting, the usual method of loading into a pick-up truck or trailer should be used. A fork socket (Fig 3) is located beneath the main frame to enable the mixer to be loaded using a forklift (Fig 1). LOADING BY CRANE - To expose the lifting eye, turn the drum so it is facing down, (Fig 2). - Ensure the lifting ropes are inspected to the current Health and Safety guidelines and are sufﬁcient to carry the total weight of the mixer.
PAGE 8
GB Mixing Hints Mix Ratios The correct mix ratio (cement:sand:stone) depends on the type of application; harder concrete requires more cement, rougher applications require more aggregate. The ratios given below are guidelines: best proportions may depend on the quality of sand/stone used. First put in the water - around 7 litres (1½ gallons), using more or less depending on the type of mix required. Add some aggregate before adding cement, to avoid sticking.
PAGE 9
GB Functional Controls Mixing Drum Handwheel Rear Opening Door Door Stay Park Brake Lever Pivoting Axle Lister Emergency Stop Towbar Handwheel Locking Plunger Yanmar Engine Charge Light Yanmar Emergency Stop Electric Emergency Stop Foot Pedal 9
PAGE 10
GB 1. Operating Instructions ELECTRIC MOTOR : VARIANTS STOPPING 1.1 Depress RED Button (or on/off toggle switch if ﬁtted to the Off position) to stop mixer (Fig B). STARTING 1.2 Lift rear door. 1.3 Feed supply cable out through the rear of the mixer and plug into power supply. 1.4 Depress GREEN Button (or on/off toggle switch if ﬁtted to the On position) to start mixer (Fig A). - B A C Ensure supply cable is safely stored before moving mixer.
PAGE 11
GB Operating Instructions 3. YANMAR (RECOIL START) Back Up to Electric Start STOPPING 3.9 Press red lever (Fig D). EMERGENCY STOP 3.10 Pull the handle on the side of the power unit box to STOP the machine (Fig E). COLD STARTING 3.11 Lift rear door. G I H Open fuel cock if ﬁtted (Fig F). 3.12 In cold starting situations the engine requires 2cc of engine oil (10w-30) to be applied using oil applicator.
PAGE 12
GB Maintenance Instructions Before starting any maintenance or repairs, stop engine or switch off motor, and isolate from the main power supply. On completion of maintenance, check that the mixer functions correctly and that all guards are correctly ﬁtted. ELECTRIC MOTORS All portable electric appliances are dangerous if abused. This machine will only operate on one voltage. Check the power supply to ensure it corresponds to the voltage as stamped on the motor.
PAGE 13
Check the fuel & lubricating oil levels 9 Check for oil & fuel leaks Clean, or replace, the air cleaner element under very dusty conditions Check the condition of the battery, if ﬁtted 9 9 Hrs Every 1000 Every 500 Hrs Lister-Petter 32 & 10 Engines Every 250 Hrs Every 125 Hrs Daily To help assist engine running-in, all engines are despatched with an initial ﬁll lubricating oil which must be changed after 100 hours. All subsequent oil changes must be as speciﬁed below.
PAGE 14
GB Yanmar L48 Engine April ‘04 Check the fuel level and reﬁll.
PAGE 15
GB Wiring Diagram SWITCH E-STOP CABLE POWER FROM SUPPLY BROWN BROWN BLUE BLUE BROWN L2 L1 L3 T3 YELLOW / GREEN T2 BLUE T1 BROWN C1 BLUE 95 BROWN 96 O/L BROWN BLUE BROWN MOTOR THERMAL PROTECTION POWER TO MOTOR MOTOR BROWN BLUE THERMAL PROTECTION BROWN BROWN BLACK BROWN RED BLUE WHITE WHITE YELLOW CBB CD BLUE WHITE YELLOW / GREEN MOTOR THERMAL PROTECTION POWER FROM SWITCH 15
PAGE 16
GB Technical Data G H C D E F J A B 100XT 150XT 175XT 200XT A - OVERALL LENGTH (MM) B - OVERALL WIDTH (MM) C - OVERALL HEIGHT (MM) 1665 900 1468 1665 900 1568 1890 900 1049 1890 900 1077 D - LOADING HEIGHT (MM) E - DISCHARGE HEIGHT (MM) F - DIAMETER OF WHEELS (MM) 613 350 2100 607 350 2100 713 350 2200 680 350 2200 G - OVERALL LENGTH - DOOR OPEN (MM) H - OVERALL HEIGHT - DOOR OPEN (MM) J - WHEEL BASE 1950 1120 1120 1950 1120 1120 1950 1520 1520 1950 1520 1520 CUBIC FEET IN/OUT MIXED
PAGE 17
PAGE 18
1-01 14 24 1 25 27 26 4 5 2 22 17 7 21 20 7 18 5 15 19 16 6 8 13 9 19 FRAME ASSEMBLY - 100-150XT (CORRECT AT 05/04) 23 1-01 Frame Assembly - 100-150XT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 24B 24C 25 25A 26 27 909/11200 ............. 1 .......... Frame (100/150XT) 909/12300 ............. 1 .......... Axle 8/20002 ................. 1 4/2001 ................... 3 909/11100 ............ 1 3/0006 ................... 6 4/0009 ................... 4 XS35 ................
PAGE 19
1-02 14 24 24A 24B 24C 1 12 4 11 3 10 26 2 22 25 25A 5 17 7 21 20 7 18 5 15 19 16 6 8 13 9 19 FRAME ASSEMBLY - 175-200XT (CORRECT AT 05/04) 23 1-02 Frame Assembly - 175-200XT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 24B 24C 25 25A 26 909/11600 ............. 1 ......... Frame (175/200XT) 909/12300 .............. 1 ......... Axle 909/99935 .............. 1 ......... Plate 8/20002 .................. 1 ......... Nut (M20) 4/2001 .................... 3 .........
PAGE 20
2-01 6 8 1A 3 2 6 16 17 18 8 1 7 3 19 9 12 10 11 11 13 14 15 5 4 2-01 Door Assembly 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 (CORRECT AT 07/03) 909/10400 ............. 1 .......... Cover 909/19700 ............. 1 .......... Hewden Rear Door Assembly 800/99903 ............. 1 .......... Decal PS071 .................. 2 .......... Cap 3/0008 ................... 8 .......... Rivet 908/10700 ............. 2 .......... Catch 3/0003 ................... 2 .......... Split Pin 909/17600 ..
PAGE 21
3-01 1 2 17 10 18 19 3 4 5 11 7 12 12 5 4 13 4 14 16 6 5 8 15 9 (CORRECT AT 07/03) 3-01 Wheel Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 4/1601 ................... 1 2/0029 ................... 1 909/99910 ............. 1 8/10001 ................. 3 4/1005 ................... 7 7/10010 ................. 1 909/99926 ............. 1 9/10015 ................. 1 909/99929 ............. 1 9/10004 ................. 1 909/14800 ............. 1 50/000016 ............. 2 909/14900 ...
PAGE 22
4-01 20 1 6 21 17 2 4 18 3 5 5 15 16 14 13 9 19 8 7 25 12 22 23 24 10 11 (CORRECT AT 05/04) 4-01 Yoke Assembly 1 2 3 4 5 6 6A 7 8 9 9A 10 11 12 12A 13 14 15 15A 16 17 18 19 19A 19B 19C 20 21 22 22A 22B 22C 23 5-01 ............... 1 .......... Gearbox 909/99942 ............. 1 .......... Guard 7/6032 ................... 5 909/10700 ............. 1 909/12200 ............. 1 8/12003 ................. 1 4/1205 ................... 1 908/15700 ............. 1 909/99807 .............
PAGE 23
5-01 2 1 32 4 5 3 27 6 7 28 29 26 8 23 9 25 31 17 18 19 30 20 21 14 10 24 11 16 15 22 13 12 (CORRECT AT 09/05) 5-01 Gearbox Assembly 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 909/16100 .........1 ......Gearbox Assy (100/150XT) ( 909/13000 .........1 ......Gearbox Assy (175/200XT) ( 909/20200 .........1 ......Gearbox Assy (100/150XT) ( 909/20300 .........1 ......Gearbox Assy (175/200XT) ( 7/12014 .............4 ......Bolt (M12x40) XS01 .....
PAGE 24
6-01 12 43 41 40 1 16 42 17 39 3 4 2 16 14 17 46 38 15 36 44 45 37 32 5 6 18 35 33 34 7 48 47 22 21 19 23 20 8 24 25 22 23 10 26 28 11 9 Engine Assembly (Lister 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 29 27 30 31 (CORRECT AT 04/02) 6-01 July’02) 6/0003 ................... 1 .......... Blank 32/0116 ................ 1 .......... Hose 3/1010 ................... 1 .......... Clip 3/0043 ................... 1 ..........
PAGE 25
6-02 12 43 55 41 1 16 42 17 40 54 3 16 4 14 2 17 39 46 53 15 44 45 37 38 52 36 49 32 51 35 5 18 6 33 50 7 34 48 47 22 21 19 23 20 8 22 23 10 26 28 11 9 Engine Assembly (Lister 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 29 30 31 6-02 July’02) 6/0003 ................... 1 .......... Blank 32/0116 ................ 1 .......... Hose 3/0008 ................... 1 .......... Clip 3/0043 ................... 1 ..........
PAGE 26
7-01 1 29 27 26 28 23 9 21 22 8 30 9 8 20 5 7 6 3 8 2 22 19 4 10 18 11 31 24 17 16 15 25 14 12 13 Engine Assembly (Yanmar 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 (CORRECT AT 04/02) 7-01 Oct’01) 70/0049 ............... 1 ..........Emergency Stop Button ( Oct’01) 70/0012 ............... 1 ..........Indicator Red 71/0167 ............... 1 .........Harness (Stop/Start) ( Oct’01) Oct’01) 71/0157 ............... 1 .........
PAGE 27
7-02 29 27 1 26 28 23 9 21 2 22 8 30 9 8 20 5 7 6 3 8 22 19 4 10 18 11 31 24 17 16 15 25 14 12 13 Engine Assembly (Yanmar 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Oct’01 (CORRECT AT 04/02) 7-02 July’02) 21/0114 .............1 ....... Emergency Stop & Cable Assy ( Oct’01) 70/0012 .............1 ....... Indicator Red Oct’01) 71/0174 .............1 ....... Harness (Stop/Start) ( 71/0173 .............1 .......
PAGE 28
Engine Assembly (Yanmar 7-03 July’02) 29 27 1 38 26 28 35 32 37 9 21 2 8 36 9 8 34 30 33 23 22 20 5 7 6 3 8 22 19 4 10 18 11 31 24 15 25 14 12 13 Engine Assembly (Yanmar 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 7-03 July’02) 21/0114 ............. 1 ..........Emergency Stop & Cable Assy 70/0012 .............. 1 ..........Indicator Red 71/0174 .............. 1 ..........Harness (Stop/Start) 71/0173 .............. 1 ..........
PAGE 29
8-01 9 7 8A 8 10 17 11 6 19 21 12 20 18 1 14 13 21 13A 3 2 15 15 5 16 4 Jan ‘07 Jan ‘07 (CORRECT AT 02/07) 8-01 Funnel Assembly / Battery Assembly 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 13 13A 14 15 16 17 18 19 20 21 7/8008 ................... 1 .......... Bolt (M8x16) 4/8006 ................... 1 .......... Washer (M8) 200/06560 ............. 1 .......... P-Clip 4/8008 ................... 1 .......... Washer (5/16”) 8/8002 ................... 1 .......... Nut (M8) 92/99901 ............... 1 ..
PAGE 30
Motor Assembly ( 9-01 July’02) 2 1 30 33 36 25 3 32 29 13A 4 11 28 13 7 26 15 27 31 5 12 16 17 18 6 19 14 35 34 20 21 8 22 1 23 9 24 10 37 2A (CORRECT AT 04/02) Motor Assembly ( 1 2 2A 3 4 5 5A 6 6A 7 7A 8 9 10 11 12 13 13A 14 14A 14B 15 16 17 18 19 20 21 22 23 24 25 26 27 9-01 July’02) 70/0049 .............1 ..........Switch Emergency Stop 71/0159 .............1 ..........Harness Emergency Stop (110V / 415V) 71/0172 .............1 ..........
PAGE 31
Motor Assembly ( July’02, Item 42, should only be ﬁtted by a qualiﬁed electrician. 42 1 9-02 Mar’06) 30 33 36 2 25 3 32 29 13A 4 11 13 28 7 31 15 5 12 16 41 40 19 14 35 27 38 17 18 6 26 39 34 21 8 22 42 1 23 9 24 10 37 2A (CORRECT AT 02/06) Motor Assembly ( 1 2 2A 3 4 5 5A 6 6A 7 7A 8 9 10 11 12 13 13A 14 14A 14B 15 16 17 18 19 20 21 22 23 24 25 26 27 July’02, 9-02 Mar’06) 70/0049 .............1 ..........Switch Emergency Stop 71/0159 .............1 ..........
PAGE 32
Motor Assembly ( 9-03 Apr’06) Item 42, should only be ﬁtted by a qualiﬁed electrician. 42 1 46 2 3 32 30 33 25 4 29 36 45 28 31 44 15 5 16 14 27 41 38 17 18 6 26 40 19 39 35 43 21 8 22 42 1 23 9 24 10 37 (CORRECT AT 03/06) Motor Assembly ( 1 2 3 4 5 5A 5B 6 6A 6B 8 9 10 14 14A 14B 15 16 17 18 19 20 21 22 23 24 25 26 27 9-03 Apr’06) 70/0049 .............1 ..........Switch Emergency Stop 71/0251 .............1 ..........Harness Emergency Stop 8/4004 ...............2 .....
PAGE 33
10-01 Lister Hourmeter Kit Yanmar Hourmeter Kit 12 13 1 5 4 5 6 3 3 3 3 2 2 9 10 1 1 7 8 11 Item 1 assembled for clarity (CORRECT AT 04/02) 10-01 Hourmeter Assembly (Lister & Yanmar) 1 2 3 4 5 6 7 8 9 10 11 12 13 70/0039 ................. 1 9/6001 ................... 2 4/6001 ................... 4 909/99944 ............. 1 8/6002 ................... 2 909/99945 ............. 1 100/02400 ............. 1 9/4001 ................... 2 8/4004 ................... 2 4/4001 ...................
PAGE 34
No.1 for Light Construction Equipment www.BelleGroup.com Belle Group Head Office Sheen, nr. Buxton Derbyshire. SK17 OEU GB. Tel: +44 (0)1298 84000 Fax: +44 (0)1298 84722 email: sales@belle-group.co.uk Belle Poland sp. z.o.o. 96-200 Rawa Mazowiecka Ul. Mszczonowska 36, Polska Tel: +48 (0) 46 8144091 Fax: +48 (0) 46 8144700 Belle Group France 70, av du Général de Gaulle 94022 Creteil, Cedex.