T15BR Installation Manual MAEN165, 2014-04 English
Foreword Installation manual for T15BR Foreword All operator panels are developed to satisfy the demands of human-machine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included. The operator panel works primarily in an object-oriented way, making it easy to understand and use. Configuration is carried out on a PC using the iX Developer. The project can then be transferred and stored in the operator panel itself.
Contents Contents 1 Safety Precautions ....................................................... 1.1 General ........................................................... 1.2 UL and cUL Installation ......................................... 1.3 High Potential Testing ........................................... 1.4 During Installation .............................................. 1.5 During Use ....................................................... 1.6 Service and Maintenance .................................
Safety Precautions 1 Safety Precautions Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. 1.1 • • • • • • • • • • • • • • Read the safety precautions carefully. Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible. The supplier is not responsible for modified, altered or reconstructed equipment.
Safety Precautions Warning: Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX. Warning: Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire. This product contains a BR2330A battery that is not user replaceable. LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION.
Safety Precautions 1.3 High Potential Testing Each terminal is high-pot (high potential) tested prior to shipment. After high-pot testing surge arresting devices are installed into the terminal that will enhance surge robustness. After placement, these devices will cause the terminal to fail high-pot testing. Note: If in-field high-pot testing is required contact Beijer Electronics. 1.
Safety Precautions 1.7 • • Dismantling and Scrapping The operator panel or parts thereof shall be recycled according to local regulations. The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display. 1.8 Appearance of Air in Touch Screen The layer structure of the touch screen contains air and in rare cases appearance of bubbles can arise.
Installation 2 Installation 2.1 Space Requirements • • Maximum installation plate thickness: 8 mm Space requirements in millimeters when installing the operator panel: 100 286 50 50 100 100 410 Note: The dimensions on the drawing are not proportional.
Installation 2.2 Installation Process A Thumb Screw Installation Tool (provided) or a slotted screwdriver is required for installation. 1. Unpack and check the delivery. If damage is found, notify the supplier. Note: Place the operator panel on a stable surface during installation. Dropping the operator panel or letting it fall may cause damage. 2. To cut a correct opening for the operator panel, use the cut out dimensions in the outline drawing.
Installation 5. Connect the cables in the specified order, according to the drawing and steps below. Caution: • The operator panel must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator panel is dry before connecting it to the power outlet. • Ensure that the operator panel and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur.
Installation 2.2.2 Hazardous Location Installation Connect the desired cables and attach them to strain relief plate with cable ties provided. 2.2.3 Other Connections and Peripherals Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.
Technical Data 3 Technical Data Parameter T15BR Front panel, W × H × D 410 × 286 × 83 mm Cut out dimensions, W×H 394 ±1 mm × 270 ±1 mm. Maximum corner radius: 4 mm. For IP66/NEMA-4, panel must maintain a flatness < 1 mm overall and < 0.05 mm/mm with a surface roughness, Ra < 1.6 μm. Mounting depth 76 mm (176 mm including clearance) Front panel seal IP 66, NEMA-4 Rear panel seal IP 20 Touch screen material Polyester on glass, resistive. Overlay: Autoflex EB(1).
Technical Data Parameter T15BR Active area of display, W × H 331.2 × 207.0 mm Operating temperature Minimum temperature: -30 °C Maximum temperature: 70 °C; UL 65 °C Storage temperature -40 °C to +85 °C Approvals and certifications Information is available on the web site www.beijerelectronics.com (1) See section Chemical Resistance for more information. (2) Standby mode: The backlight is turned off, there are no cabled interfaces and the CPU is below 5%. Optional CAN module is present.
Chemical Resistance 4 Chemical Resistance 4.1 Metal Casing The frame and casing material is powder-coated aluminum.
Chemical Resistance 4.2 Touch Screen and Overlay 4.2.1 Autoflex EB Autoflex EB covers the overlay surrounding the screen.
Chemical Resistance 4.2.2 Touch Screen Surface The touch screen surface on the operator panel withstands exposure to the following solvents without visible change: Solvents Time Acetone 10 minutes Isopropanol 10 minutes Toluene 5 hours 4.2.3 Touchscreen Protective Film Autoflex EB It is recommended to use the Autoflex EB touch display protection film, that can be ordered from Beijer Electronics.
Chemical Resistance 4.3 Terminal to Panel Gasket The gasket is made of flame retardant silicone rubber. The sealing capability is unaffected by the following chemicals: Acetic acid 10% Nitric acid 1.
Operator Panel Drawings 5 Operator Panel Drawings 5.1 Connectors Pos. Connector Description 1 Power supply +12 – +24 V DC (10 – 32 V DC) 2 COM 1 RS232 Communication Port 3 LAN A 1 × 10/100 Base-T (shielded RJ45) 4 USB 2 × USB Host 2.0, max output current 500 mA 5 Headphone Headphone Connector 6 LAN B 1 x 10/100/1000 Base-T (shielded RJ45) 7 COM 2 RS422 / RS485 Communication Port 5.
Operator Panel Drawings 5.3 T15BR Outline A 286 410 7 max. 8mm E 76 268 9 9 9 392 E 9 B C D A. Connectors B. SD memory card slot C. USB host D. Expansion port E. Optional CAN module (not shown) CAN depth does not exceed heat sink.
Additional Installation Tips 6 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. 6.
Additional Installation Tips Note: The grounding wires should be short and the conductor should have a large area. A long, thin grounding wire has a very high impedance (resistance) at high frequencies and will not guide disturbances to the ground. Multi-wire conductors are better than single wire conductors with the same area. A braided conductor wire with the same area is even better. The best is a short, thick grounding braid. 6.
Additional Installation Tips A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only. One option is to break the shield, see 3 in drawing above. A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above. The shield can be grounded via an external 0.1 μF/250 V plastic capacitor, see 5 in drawing above. This will connect the HF transients to ground.
Additional Installation Tips 6.3 • • • • • • • To Achieve Better EMC Protection Use shielded cables for RS232 communication. Use twisted pair and shielded cabling for RS422 and RS485. Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, Device Net etc. Install and connect according to applicable specifications for the relevant bus standard. Use shielded cabling for Ethernet, preferably with foil and a braided shield.
Additional Installation Tips 6.4 Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the operator panel’s electronics.
Additional Installation Tips 6.5 Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V 1 0V 4 Power supply 230 V AC to 24 V DC Operator panel +24 V 2 0V 4 Distance? Power supply 230 V AC to 24 V DC Operator panel +24 V 3 0V 4 COM1 Small controller with expansion unit Ch0 Ch1 230 V AC COM100 Ch100 Ch101 5355 If a power supply that meets safety standards is used and only feeds the operator panel, there is no problem.
Additional Installation Tips 6.6 Galvanic Isolation Internal electronics Ethernet Filter VCC +24 V DC 0V 0 V (GND) 10 nF galvanic isolation galvanic isolation RS422/485 RS422 USB USB USB The communication ports COM1 and COM2 have built-in galvanic isolation from the terminal and the input power supply. The communication port grounds are bonded to protective earth ground and therefore to one another. Both Ethernet ports have galvanic isolation as well.
Additional Installation Tips 6.7 • • • Cable and Bus Termination RS485 Use shielded and twisted pair cable. The pair capacitance may not exceed 52.5 pF/m and area at least 0.25 mm2 (AWG 24), if you want to use the maximum transfer distance and maximum transfer speed. 0 V, the reference voltage for communication should be included in the cabling. With two-way communication use two pairs; one pair for communication and one pair for 0 V. The shield must be grounded at one end.
Head office Beijer Electronics AB Box 426 201 24 Malmö, Sweden www.beijerelectronics.
