iX T12C Installation Manual MAEN082D, 2013-09 English
Foreword Installation manual for iX T12C Foreword All operator panels are developed to satisfy the demands of human-machine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included. The operator panel works primarily in an object-oriented way, making it easy to understand and use. Configuration is carried out on a PC using the iX Developer configuration tool.
Contents Contents 1 Safety Precautions ....................................................... 1.1 General ........................................................... 1.2 During Installation .............................................. 1.3 During Use ....................................................... 1.4 Service and Maintenance ........................................ 1.5 Dismantling and Scrapping ..................................... 1.6 Appearance of Air in Touch Screen ...........................
Safety Precautions 1 Safety Precautions Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. 1.1 • • • • • • • • • • • • • General Read the safety precautions carefully. Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible. Do not use the operator panel in an environment with high explosive hazards.
Safety Precautions • Peripheral equipment must be appropriate for the application and location. 1.3 • • • Keep the operator panel clean. Emergency stop and other safety functions may not be controlled from the operator panel. Do not use too much force or sharp objects when touching the keys, touchscreen etc. 1.4 • • • • • • • Dismantling and Scrapping The operator panel or parts thereof shall be recycled according to local regulations.
Installation 2 Installation 2.1 Space Requirements • • Maximum installation plate thickness: 8 mm Space requirements in millimeters when installing the operator panel: 242,2 mm 100 mm 50 mm 50 mm 100 mm 100 mm 340 mm Note: The dimensions on the drawing are not proportional. Caution: The openings on the enclosure are for air convection. Do not cover these openings.
Installation 2.2 Installation Process The following is needed: • A Torx TX7 screwdriver 1. Unpack and check the delivery. If damage is found, notify the supplier. Note: Place the operator panel on a stable surface during installation. Dropping the panel or letting it fall may cause damage. 2. Use the cut out dimensions that are included on the outline drawing, found in section Operator Panel Drawings and in the Technical Data table, to cut a correct opening in the cabinet.
Installation 4. Connect the cables in the specified order, according to the drawing and steps below. Caution: • Ensure that the operator panel and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur. • The operator panel must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator panel is dry before connecting it to the power outlet.
Installation 2.2.1 Connections to the Controller For information about the cables to be used when connecting the operator panel to the controller, please refer to the help file for the driver in question. 2.2.2 Other Connections and Peripherals Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.
Hardware Replacement 3 Hardware Replacement This section contains instructions on how to replace operator panel hardware. Only components included in the latest bill of material and spare parts list are allowed. 3.1 Replacing the Fan and Filter The following is needed: • A new fan • A Torx TX10 and a TX20 screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace the fan and fan filter: 1. Power off the operator panel. 2.
Hardware Replacement 4. Remove the fan by removing the two M4x35 Torx screws. 5. Reassemble with new fan and filter in reverse order. Use a maximum torque of 0.4 Nm when fastening the fan screws.
Hardware Replacement 3.2 Replacing the 2.5” SATA Mass Storage The following is needed: • A new 2.5” SATA mass storage • A TX10 Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace the 2.5” SATA mass storage: 1. Power off the operator panel. 2. Remove the front frame assembly by removing the eight M3x8 Torx screws on the back cover assembly. Caution: During disassembly, it is important to take care of the cable between the front and the rear part.
Hardware Replacement 5. Remove the hard disk drive from the hard drive connection on the CPU board. 6. Reassemble with the new hard disk drive in reverse order. 1. 2.5” SATA mass storage 2. CompactFlash slot 3.
Hardware Replacement 3.3 Replacing a CompactFlash or CFast Memory Card The following is needed: • A new CompactFlash or CFast memory card. • A TX10 Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace a memory card: 1. Power off the operator panel. 2. Follow the instructions in chapter Replacing the 2.5” SATA Mass Storage to remove the front frame assembly. 3. Install the new memory card in its intended slot illustrated in figure below. 1. 2.
Hardware Replacement 3.4 Replacing the Battery The following is needed: • A new BR 2032 (or CR 2032) battery. • A Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace the battery: 1. Power off the operator panel. 2. Follow the instructions in chapter Replacing the Fan and Filter to remove the fan and access the battery. 3. Replace the battery. 4. Reassemble in reverse order.
Technical Data 4 Technical Data Parameter iX T12C Front panel, W × H × D 340 × 242 × 79 mm Cut out dimensions, W×H 324 × 226 mm Mounting depth 72 mm (172 mm including clearance) Standalone mounting VESA 100 × 100 Note: Maximum screw length for VESA mounting is 5.5 mm. Usage of longer screws may lead to damage. Front panel seal IP 65 Rear panel seal IP 20 Touch screen material Polyester on glass, resistive. Overlay: Autotex F157 or F207(1).
Technical Data Parameter iX T12C Power supply DC input range: 18-32 V DC (140W) ATX standard CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4. UL and cUL: The power supply must conform with the requirements for class II power supplies. Display TFT-LCD with LED backlight. 1280 × 800 pixels, 16.7 million colors VGA 1 × VGA: resolution max. 2048 × 1536@75Hz DVI 1 × DVI-D single Link: Resolution max.
Chemical Resistance 5 Chemical Resistance 5.1 Metal Casing The frame and casing material is powder-coated aluminum.
Chemical Resistance 5.2 Touch Screen and Overlay 5.2.1 Autotex F157/207 Autotex F157 or F207 covers the overlay surrounding the touch screen.
Chemical Resistance 5.2.2 Touch Screen Surface The touch screen surface on the operator panel withstands exposure to the following solvents without visible change: Solvents Time Acetone 10 minutes Isopropanol 10 minutes Toluene 5 hours 5.2.3 Autotex It is recommended to use the Autoflex EBA 180Ltouch display protection film, that can be ordered from Beijer Electronics.
Operator Panel Drawings 6 Operator Panel Drawings 6.1 Connectors 1 Pos. 2 3 4 5 6 7 8 9 Connector Description 1 DVI External monitor 2 VGA External monitor 3 COM 3/4 Communication Ports 4 COM 1/2 Communication Ports 5 LAN Port B 1 × 10/100/1000 Base-T (shielded RJ-45); Intel 82574 6 LAN Port A 1×10/100/1000 Base-T (shielded RJ-45); Intel 82559 7 USB 2 × USB Host 2.0, max output current 500 mA 8 USB 2 × USB Host 2.
Operator Panel Drawings Note: In order to utilize two communication ports on the same physical port, the Y-split cable CAB109 must be used. Drawing for external cable CAB109 (drawing # Z7100-029E) is available on the web site: www.beijerelectronics.
Operator Panel Drawings 6.3 iX T12C Outline 242 340 max.
Operator Panel Drawings Note: A Step CAD file is available on the web site www.beijerelectronics.
Additional Installation Tips 7 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. 7.
Additional Installation Tips Note: The grounding wires should be short and the conductor should have a large area. A long, thin grounding wire has a very high impedance (resistance) at high frequencies and will not guide disturbances to the ground. Multi-wire conductors are better than single wire conductors with the same area. A braided conductor wire with the same area is even better. The best is a short, thick grounding braid. 7.
Additional Installation Tips A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only. One option is to break the shield, see 3 in drawing above. A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above. The shield can be grounded via an external 0.1 μF/250 V plastic capacitor, see 5 in drawing above. This will connect the HF transients to ground.
Additional Installation Tips 7.3 • • • • • • • • To Achieve Better EMC Protection Initially, use the original cabling from Beijer Electronics primarily. Use shielded cables for RS232 communication. Use twisted pair and shielded cabling for RS422 and RS485. Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, Device Net etc. Install and connect according to applicable specifications for the relevant bus standard.
Additional Installation Tips 7.4 Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the operator panel’s electronics.
Additional Installation Tips 7.5 Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V 1 0V 4 Power supply 230 V AC to 24 V DC Operator panel +24 V 2 0V 4 Distance? Power supply 230 V AC to 24 V DC Operator panel +24 V 3 0V 4 COM1 Small controller with expansion unit Ch0 Ch1 230 V AC COM100 Ch100 Ch101 5355 If a power supply that meets safety standards is used and only feeds the operator panel, there is no problem.
Additional Installation Tips 7.6 • • • Cable and Bus Termination RS485 If maximum transfer distance and maximum transfer speed is needed, shielded and twisted pair cable should be used. The mutual capacitance may not exceed 52.5 pF/m, and the cable area should be at least 0.25 mm2 (AWG 24). 0 V, the reference voltage for communication should be included in the cabling. With two-way communication use two pairs; one pair for communication and one pair for 0 V. The shield must be grounded at one end.
Additional Installation Tips 7.7 Boot Priority The boot priority is the order in which the hardware storage devices are read. Pressing F7 during boot will display a drop down menu with all available bootable devices. A change of the boot priority is only temporary. On next startup the boot priority will be restored back to the factory setting. 7.8 Entering BIOS Caution: Unless you are an expert computer user, do not change the BIOS settings for this program.
Additional Installation Tips 7.9 Reset Switch A reset switch is located under the fan lid. Follow the instructions in chapter Replacing the Fan and Filter on how to remove the fan lid to access the reset switch.
Head office Beijer Electronics AB Box 426 201 24 Malmö, Sweden www.beijerelectronics.
