IP20 Easy Start-Up Guide AC Supply Voltage (50 / 60Hz) Earth L1 L Supply Voltage : - L2 L3 N 110-115, 200-240, 400-480 +/- 10% 1 or 3 Phase Check the drive rating information on page 28 Fuses or MCB, Cable Sizes : Fuses or MCB - Check the drive rating information on page 28 - Recommended cable sizes shown on page 28 - Mechanical Mounting Information can be found on page 10 Keypad operation can be found on page 17 RJ45 Connector Control Terminals : Based on the default, out of box settings – -
IP66 Easy Start-Up Guide (Main switch and Hand-control Variant) Local Speed Potentiometer The local speed potentiometer will adjust the output frequency from minimum (Parameter P-02, default setting = 0Hz) to maximum (Parameter P-01, default setting = 50 / 60Hz) Mechanical Mounting - Information can be found on page 10 Run Reverse / Off / Run Forward Switch With the factory parameter settings, this switch allows the drive to be started in the forward and reverse operating directions.
IP66 Easy Start-Up Guide (Un-switched Variant) Control Terminals Based on the factory default (out of box) settings Connect a Start / Stop switch between terminals 1 & 2 Close the switch to Start (Enable) the drive Open the switch to Stop (Disable) the drive - Mechanical Mounting - Information can be found on page 10 Connect a potentiometer (5kΩ minimum) between terminals 5, 6 and 7 as shown below to vary the speed from minimum (0Hz) to maximum (50 / 60 Hz) Keypad operation can be found on page 17 RJ45
Declaration of Conformity The Manufacturer hereby states that the drive product range conforms to the relevant safety provisions of the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following harmonised European standards: EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy. EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems.
1. Introduction ....................................................................................................................................................................... 7 1.1. Important Safety Information 7 2. General Information and Ratings ....................................................................................................................................... 8 2.1. Identifying the Drive by Model Number 8 2.2. Drive Model Numbers 8 3. Mechanical Installation .................
1. Introduction 1.1. Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. Danger : Indicates a risk of electric shock, which, if not Danger : Indicates a potentially hazardous situation avoided, could result in damage to the equipment and other than electrical, which if not avoided, could result possible injury or death. in damage to property.
2. General Information and Ratings This chapter contains information about the drive and includes how to identify the drive 2.1. Identifying the Drive by Model Number Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive nameplate. The model number includes the drive and any options.
3. Mechanical Installation 3.1. General The drive should be mounted in a vertical position only on a flat, flame resistant vibration free mounting using the integral holes or DIN Rail clip (Frame Sizes 1 and 2 only). Do not mount flammable material close to the drive The drive must be installed in a pollution degree 1 or 2 environment only.
3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units Drive Size 1 2 3 A / Height B D E F / Depth G / Width H I J mm mm mm mm mm mm mm mm mm Weight kg 161.0 188.0 210.5 148.5 176.0 197.5 4.0 4.2 4.2 8.0 8.5 8.5 3 4,2 7,7 232.0 257.0 310.0 Mounting Bolts Tightening Torques 207.0 189.0 220.0 200.0 276.5 251.5 All Frame Sizes All Frame Sizes 25.0 179.0 28.5 186.5 33.4 228.7 4 x M4 Control Terminals 0.5 Nm Power Terminals 1 Nm 3.7.
3.8. Gland Plate and Lock Off The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. Cable entry holes are already moulded into the drive plastic and are fixed sizes as listed below: Please take care when drilling to avoid leaving any particles within the product. Cable Gland recommended Hole Sizes & types: Power & Motor Cables Control & Signal Cables Moulded Hole Size Imperial Gland Knockout Size Imperial Gland Size 1 22mm PG13.5 22mm PG13.
4. Power Wiring 4.1. Grounding the Drive This manual is intended as a guide for proper installation. The manufacturer cannot assume responsibility for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. This drive contains high voltage capacitors that take time to discharge after removal of the main supply.
4.3. Incoming Power Connection For 1 phase supply, power should be connected to L1/L, L2/N. For 3 phase supplies, power should be connected to L1, L2, and L3. Phase sequence is not important. For compliance with CE and C Tick EMC requirements, a symmetrical shielded cable is recommended. A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the BFI drive and the AC Power Source.
4.6. Motor Thermal overload Protection. 4.6.1. Internal Thermal Overload Protection. The drive has an in-built motor thermal overload function; this is in the form of an “I.t-trP” trip after delivering >100% of the value set in P-08 for a sustained period of time (e.g. 150% for 60 seconds). 4.6.2. Motor Thermistor Connection Where a motor thermistor is to be used, it should be connected as follows :Control Terminal Strip Additional Information 1 2 3 4 Compatible Thermistor : PTC Type, 2.
4.9. IP20 & IP66 (Nema 4X) Non- Switched UnitsDrive & Motor Connections For 1 phase supply power should be connected to L1/L, L2/N. For 3 phase supplies power should be connected to L1, L2, L3. Phase sequence is not important. The Motor should be connected to U, V, W For drives that have a dynamic brake transistor an optional external braking resistor will need be connected to +DC and BR when required. The brake resistor circuit should be protected by a suitable thermal protection circuit.
4.11.
5. Operation 5.1. Managing the Keypad The drive is configured and its operation monitored via the keypad and display. Used to display real-time information, to access and exit NAVIGATE parameter edit mode and to store parameter changes Used to increase speed in real-time mode or to increase UP parameter values in parameter edit mode Used to decrease speed in real-time mode or to decrease DOWN parameter values in parameter edit mode RESET / Used to reset a tripped drive.
5.3. Keypad Control To allow the drive to be controlled from the keypad in a forward direction only, set P-12 =1: 1. Connect Motor as for terminal control above. 2. Enable the drive by closing the switch between control terminals 1 & 2. The display will show . 3. Press the 4. Press 5. The drive will run forward, increasing speed until key. The display shows .. to increase speed. is released. The rate of acceleration is controlled by the setting of P-03, check this before starting. 6.
6. Parameters 6.1. Standard Parameters Par. P-01 P-02 P-03 P-04 P-05 P-06 P-07 P-08 P-09 P-10 P-11 P-12 P-13 P-14 Description Minimum Maximum Default Units Maximum Frequency / Speed Limit P-02 500.0 50.0 (60.0) Hz / Rpm Maximum output frequency or motor speed limit – Hz or rpm. If P-10 >0, the value entered / displayed is in Rpm Minimum Frequency / Speed Limit 0.0 P-01 0.0 Hz / Rpm Minimum speed limit – Hz or rpm. If P-10 >0, the value entered / displayed is in Rpm Acceleration Ramp Time 0.00 600.
6.2. Extended Parameters Par. P-15 P-16 P-17 P-18 P-19 P-20 P-21 P-22 P-23 P-24 P-25 P-26 P-27 P-28 P-29 Description Minimum Maximum Default Units Digital Input Function Select 0 12 0 Defines the function of the digital inputs depending on the control mode setting in P-12. See section 8,Analog and Digital Input Configurations for more information. Analog Input 1 Signal Format See Below U0-10 = 0 to 10 Volt Signal (Uni-polar). The drive will remain at 0.
Par. P-30 P-31 P-32 P-33 P-34 P-35 P-36 P-37 P-38 P-39 P-40 P-41 P-42 P-43 Description Minimum Maximum Default Units Terminal Mode Restart function N/A N/A Auto-0 Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function. : Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a power on or reset to start the drive.
Par. P-44 P-45 P-46 P-47 P-48 P-49 P-50 Description Minimum Maximum Default Units PI Reference (Setpoint) Source Select 0 1 0 Selects the source for the PID Reference / Setpoint 0 : Digital Preset Setpoint. P-45 is used 1 : Analog Input 1 Setpoint PI Digital Setpoint 0.0 100.0 0.
6.4.
7. Analog and Digital Input Configurations 7.1.
Terminal Mode P-12=0, P-15=3 Terminal Mode P-12=0, P-15=4 Terminal Mode P-12=0, P-15=11 +24 Volt +24 Volt +24 Volt Run (Enable) Run (Enable) Run Forward Local / Remote (Hand / Auto) Remote (Auto) Reference Analog / Preset 1 External Trip Stop Run Reverse + 10 Volts + 10 Volts + 10 Volts Reference Local (Hand) Reference Reference 0 Volts 0 Volts 0 Volts Analog speed input with 1 preset speed and motor thermistor trip Local or remote analog speeds (2 analog inputs) Push button fwd/rev/s
7.4. User PI Control Mode P-15 Digital input 1 (T2) Digital input 2 (T3) Digital input 3 (T4) Analog input (T6) 0, 2, 9..
8. Modbus RTU Communications 8.1. Introduction The drive can be connected to a Modbus RTU network via the RJ45 connector on the front of the drive. 8.2. Modbus RTU Specification Protocol Error check Baud rate Data format Physical signal User interface 8.3. Modbus RTU CRC 9600bps, 19200bps, 38400bps, 57600bps, 115200bps (default) 1 start bit, 8 data bits, 1 stop bits, no parity. RS 485 (2-wire) RJ45 (see section 5.
9. Technical Data 9.1. Environmental Operational ambient temperature range Open Drives: Enclosed Drives: Storage ambient temperature range: Maximum altitude: Maximum humidity: NOTE -10 … 50°C (frost and condensation free) -10 ... 40°C (frost and condensation free) -40 … 60°C 2000m. Derate above 1000m : 1% / 100m 95%, non-condensing For UL compliance: the average ambient temperature over a 24 hour period for 200-240V, 2.2kW and 3HP drives is 45°C. 9.2.
9.3. Additional Information for UL Compliance BFI-E2 is designed to meet the UL requirements. In order to ensure full compliance, the following must be fully observed. For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333 The drive can be operated within an ambient temperature range as stated in section 9.
10.Trouble Shooting 10.1. Drive Display Fault Code Fault Code Messages Fault Number 0x00 0X0A Description Drive is healthy and in a stopped condition. The motor is not energised. No enable signal is present to start the drive Factory Default parameters have been loaded Instantaneous Over current on the drive output. Excess load or shock load on the motor. 0x03 . 0x04 0x01 0x02 Motor thermal overload protection trip.
Notes: 31
82-E2MAN-BE_V3.
