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Table Of Contents
- Installation Instructions
- SAFETY CONSIDERATIONS
- GENERAL
- 1. Locate unit away from windows, patios, decks, etc. where unit operation sound may disturb customer.
- 2. Ensure that vapor and liquid tube diameters are appropriate for unit capacity.
- 3. Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends.
- 4. Leave some slack between structure and unit to absorb vibration.
- 5. When passing refrigerant tubes through the wall, seal opening with RTV or other pliable silicon-based caulk. (See Fig. 1.)
- 6. Avoid direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls.
- 7. Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing (see Fig. 1).
- 8. Ensure that tubing insulation is pliable and completely surrounds vapor tube.
- 9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide and conform to shape of tubing insulation. (See Fig. 1.)
- 10. Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation.
- Fig. 1 – Piping Installation
- Installation
- Check Equipment and Job Site
- Install on a Solid, Level Mounting Pad
- Clearance Requirements
- Operating Ambient
- Make Piping Connections
- Fig. 2 – Tiedown Knockout Locations
- Outdoor Unit Connected to Factory Approved Indoor Unit
- Refrigerant Tubing Connection Outdoor
- Sweat Connection
- Install Liquid-Line Filter Drier Indoor
- Evacuate Refrigerant Tubing and Indoor Coil
- Deep Vacuum Method
- Final Tubing Check
- Installing with Indoor Piston
- Fig. 5 – Indoor (Cooling) Piston
- 1. Operate unit a minimum of 15 minutes before checking charge.
- 2. Measure liquid service valve pressure by attaching an accurate gage to service port.
- 3. Measure liquid line temperature by attaching an accurate thermistor type or electronic thermometer to liquid line near outdoor coil.
- 4. Refer to unit rating plate for required subcooling temperature.
- 5. Refer to Table 2 - Rating Plate (required) Subcooling Temperature. Find the point where required subcooling temperature intersects measured liquid service valve pressure.
- 6. To obtain required subcooling temperature at a specific liquid line pressure, add refrigerant if liquid line temperature is higher than indicated or reclaim refrigerant if temperature is lower. Allow a tolerance of 3°F (1.7°C).
- Fig. 5 – Indoor (Cooling) Piston
- Units with Indoor Piston
- 1. Operate unit a minimum of 15 minutes before checking charge.
- 2. Measure suction pressure by attaching an accurate gage to suction valve service port.
- 3. Measure suction temperature by attaching an accurate thermistor type or electronic thermometer to suction line at service valve.
- 4. Measure outdoor air dry-bulb temperature with thermometer.
- 5. Measure indoor air (entering indoor coil) wet-bulb temperature with a sling psychrometer.
- 6. Refer to Table 3 - Superheat Charging - AC Only. Find outdoor temperature and evaporator entering air wet-bulb temperature. At this intersection, note superheat. Where a dash (--) appears on the table, do not attempt to charge system under these c...
- 7. Refer to Table 4 - Required Suction-Line Temperature. Find superheat temperature (from #6 above) and suction pressure. At this intersection, note suction line temperature.
- 8. If unit has a higher suction line temperature than charted temperature, add refrigerant until charted temperature is reached.
- 9. If unit has a lower suction line temperature than charted temperature, reclaim refrigerant until charted temperature is reached.
- 10. When adding refrigerant, charge in liquid form into suction service port using a flow-restricting device.
- 11. If outdoor air temperature or pressure at suction valve changes, charge to new suction line temperature indicated on chart.
- 12. Optimum performance will be achieved when the operating charge produces 10°F suction superheat at suction service valve with 95°F (35°C) outdoor ambient and 80°F (27°C) dry bulb (67°F / 19°C) wet bulb) indoor temperature (DOE “A” test ...
- Table 2 – Rating Plate (required) Subcooling Temperatures
- Table 3 – Superheat Charging - AC Only
- Table 4 – Required Suction-Line Temperature
- Make Electrical Connections
- Compressor Crankcase Heater
- Install Electrical Accessories
- Start-Up
- Follow these steps to properly start up system:
- 1. After system is evacuated, fully open liquid and vapor service valves.
- 2. Unit is shipped with valve stem(s) front seated (closed) and caps installed. Replace stem caps after system is opened to refrigerant flow. Replace caps finger-tight and tighten with wrench an additional 1/12 turn.
- 3. Close electrical disconnects to energize system.
- 4. Set room thermostat at desired temperature. Be sure set point is below indoor ambient temperature.
- 5. Set room thermostat to COOL and fan control to ON or AUTO mode, as desired. Operate unit for 15 minutes. Check system refrigerant charge.
- 3-Phase Monitor
- Sequence of Operation
- Follow these steps to properly start up system:
- Check Charge
- Final Checks
- 1. Ensure that all wiring is routed away from tubing and sheet metal edges to prevent rub-through or wire pinching.
- 2. Ensure that all wiring and tubing is secure in unit before adding panels and covers. Securely fasten all panels and covers.
- 3. Tighten service valve stem caps to 1/12-turn past finger tight.
- 4. Leave Owner’s Manual with owner. Explain system operation and periodic maintenance requirements outlined in manual.
- 5. Fill out Dealer Installation Checklist and place in customer file.
- CARE AND MAINTENANCE
PA13*A, PA14NC, PA15NC, PA16N*: Installation Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
3
If refrigerant tubes or indoor coil are exposed to atmosphere, they must
be evacuated to 500 microns to eliminate contamination and moisture in
the system.
Outdoor Unit Connected to Factory Approved Indoor
Unit
Outdoor unit contains correct system refrigerant charge for operation
with factory approved AHRI rated indoor unit when connected by 15 ft.
(4.57 m) of field-supplied or factory-accessory tubing, and factory
supplied filter drier. Check refrigerant charge for maximum efficiency.
NOTE: For 15 ft. (4.57 m) line set charge, refer to
Table 6 and Table 7.
Some unit tonnages may require additional charge depending on size.
Find model tonnage size in table, reference factory charge versus
required charge to determine if additional charge is required. Additional
charge will be needed for line sets longer than 15 ft. (4.57 m).
Refrigerant Tubing Connection Outdoor
Connect vapor and liquid tubes to fittings on vapor and liquid service
valves (see Table 1.) Use refrigerant grade tubing
Sweat Connection
Use refrigeration grade tubing. Service valves are closed from factory
and ready for brazing. After wrapping service valve with a wet cloth,
braze sweat connections using industry accepted methods and materials.
Consult local code requirements. Refrigerant tubing and indoor coil are
now ready for leak testing. This check should include all field and
factory joints.
Notes:
1. Do not apply capillary tube to these units.
2. For Tubing Set lengths between 80 and 200 ft. (26.7 and 61.0 m) horizontal or 35 ft.
(10.7 m) vertical differential 250 ft. (76.2 m) Total Equivalent Length), refer to the
Residential Piping and Longline Guideline- Air Conditioners and Heat Pumps using
Puron refrigerant.
3. For alternate liquid line options on 18-42 size units, see Product Data or Residential
Piping and Application Guideline
Install Liquid-Line Filter Drier Indoor
Refer to Fig. 3 and install filter drier as follows:
1. Braze 5-in. liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to above 5-in. (127 mm) liquid tube. Flow arrow
must point towards indoor coil.
4. Connect and braze liquid refrigerant tube to the filter drier.
A05178
Fig. 3 – Liquid Line Filter Drier
Evacuate Refrigerant Tubing and Indoor Coil
Refrigerant tubes and indoor coil should be evacuated using the
recommended deep vacuum method of 500 microns. The alternate triple
evacuation method may be used (see triple evacuation procedure in
service manual). Always break a vacuum with dry nitrogen.
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or
improper operation.
Service valves must be wrapped in a heat-sinking material such as a wet
cloth while brazing.
Table 1 – Refrigerant Connections and Recommended Liquid and
Vapor Tube Diameters (In.)
UNIT SIZE
LIQUID
*
RATED VAPOR
*
*. Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for
performance data when using different size and length linesets.
Connection
& Max. Tube
Diameter
Connection
Diameter
Tube
Diameter
18, 24 3/8 3/4 3/4
30 3/8 3/4 3/4
36 3/8 7/8 7/8
42, 48, 49 3/8 7/8 7/8
60, 61 3/8 7/8 1-1/8
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or
improper operation.
1. Installation of filter drier in liquid line is required.
2. Filter drier must be wrapped in a heat-sinking material such as a wet
cloth while brazing.
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or
improper operation.
Never use the system compressor as a vacuum pump.