Installation Guide 1. Contents 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Symbols used in the Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Safety and Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Connection schematic for the OnlinePro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Installation of the GPS/GSM antenna . . . . . . . . . . .
Installation Guide 2. Symbols used in the Installation Guide G denotes instructions which are important for your safety and the safety of others. denotes instructions which are important for the installation and function of the unit. 3. Safety and Installation Instructions The OnlinePro should only be installed by trained personnel. • G Disconnect the vehicle battery before installation of the unit. Note the safety instructions of the vehicle manufacturer (airbags, immobilisers etc.).
Installation Guide 4. Connection schematic for the OnlinePro antenna Radio Speed signal CD changer Optional Earphone Optional GSM Antenna GPS GPS/GSM Box OnlinePro Sound system / loudspeaker Hands-free microphone Reverse signal Power supply Note: Connection options are described in detail on page 57.
Installation Guide 5. Installation of the GPS/GSM antenna The antenna delivered with the system is a two-piece combination GSM/GPS antenna. The combination GSM/GPS antenna is a glassadhesive antenna; i.e. no leads must be run from the outside to the vehicle interior. Windscreen or rear window D The GSM/GPS combination antenna consists of an internal unit A and F an external unit B.
Installation Guide Installation of the GSM/GPS Antenna G The antenna is to be affixed in such a manner that it cannot detach in the event of a collision or sudden braking. ) The antenna can only be installed under a non-metallised windscreen or rear window. The installation of the GSM/GPS antenna on sharply angled windows (i.e. side windows or rear window in estate cars/ stations wagons) is not recommended as satisfactory GPS reception cannot be ensured.
Installation Guide a. Determine installation position (1) (rear window, windscreen) Windscreen/Rear window (2) Protective paper Slot faces upwards. (A) (B) ) The antenna must not be affixed over the heating wires of heated windscreens or rear windows. Windows with metal layered plastic window tinting are not suitable. Take the windscreen-wiper range into account when positioning the antenna. The glass surface to which the antenna must adhere, may be slightly curved.
Installation Guide G The driver’s field of vision must not be obstructed. G Clean adhesion surfaces (inside and outside) with the enclosed cleaning cloth. After cleaning, wait until the cleaned surfaces have dried. b. Completely pull off protective paper from the adhesive surface (the square piece as well) (2). Caution: The adhesive part is now exposed. First adhere the external unit (A) with the slot at the top to the glass by firmly pressing (approx.
Installation Guide 6. Installation of the hands-free microphone The hands-free microphone should be placed in the vehicle to allow optimal recognition of the speaker’s voice. Possible positions in the vehicle for the microphone can be seen in the following diagram. ) The installation position should be as far away from the loudspeakers as possible. If problems occur, different positions should be tested.
Installation Guide Install the lead in such a manner that it cannot be pinched, bent or pulled out. Connection of the hands-free microphone to the OnlinePro a. Connection without CD changer For connection of the hands-free microphone to an OnlinePro without CD changer, the enclosed blue socket must be connected as described below. Before connection, remove protective cap A from both contacts. b.
Installation Guide 7. Installation of the GSM/GPS Box The connectors for the combination GSM/GPS antenna, the optional operating headset and connecting cable to the OnlinePro are to be connected to the GSM/GPS Box. The SIM card necessary for activation and operation of the telephone must be inserted into the card-holding slot.
Installation Guide Inserting the SIM card In order to insert the SIM card received from your network operator/ provider, the retaining cover A must be opened. If the SIM card was delivered in "credit card" format, please detach the small section of the card. The SIM card holder is found under the retaining cover A. Push the top side of the SIM card holder in the direction of the arrow. Now lift up on the released SIM card insertion slot.
Installation Guide Connecting the leads • Insert the connecting cable into socket B of the GSM/GPS Box and connect the other end of the cable to the appropriate connection on the OnlinePro. • Connect the additional earth lead to the lug intended for this purpose on the Online Pro • Connect the GSM/GPS antenna plugs to the sockets D and E on the GSM/GPS Box. • Connect the optional telephone handset (if available) to socket C of the GSM/GPS Box.
Installation Guide 8. Connection of the reverse signal If the switch on the gearbox or shift linkage is accessible: • Connect a separate lead to the activated contact. Connect lead to socket A, pin 2. Low - level = earth, high - level 12 V - 16 V A If the switch is not accessible: • Check which lead is routed to the reversing lamp. Then, if necessary, remove the inner cover for the reversing light. Connect a separate lead to the active lead of the reversing lamp and connect with socket A, pin 2.
Installation Guide Mechanical speedometer with built-in speed sensor in the speedometer cable • Remove the signal from the speed sensor, extend and connect to socket A pin 1. • Minimum requirement for the signal: 0.5 Hz - 4 kHz / square wave signal Low level < 0.3 V, High level 5 V - 16 V ) GAL signal A If you do not know the exact installation position / location of the speed signal, please consult the vehicle manufacturer.
Installation Guide Installing the speed sensor directly on the gearbox • Release the speedometer cable and screw speed sensor onto gearbox. Screw released speedometer cable onto the speed sensor and connect the wires.
Installation Guide Recommended tools: Cable installation tool for speedometer cables from VDO, Order No: 1999.10.13.000.110 If you require vehicle-specific parts, please consult the vehicle manufacturer or your nearest VDO branch. • Using a metal saw, cut into the cable approx. 1 mm at a right angle to the profile and break off (Figure 3). • Then cut the cable in the centre with side-cutting pliers (Figure 4).
Installation Guide • Remove grease from flex cable and connect dog to flex cable. Using a suitable installation tool, press the dog onto the flex cable (Figure 9). ) • • • When pressing in, ensure that the dog is securely positioned and that it runs smoothly. Pull the hose sleeve and nut as far as possible in the direction of the dog, to achieve approx. 1-2 mm play (Figure 10). Slightly squeeze the hose sleeve with pliers. Wrap with isolating tape to secure (Figure 11).
Installation Guide 10. Installation/ Removal of the OnlinePro • Installation: With this radio, a universal mounting for DIN installation slots is integrated. An installation frame is not required. The unit is inserted into the installation slot and secured with the slides supplied. To install, complete all electrical connections. Then push the unit into the installation slot. Subsequently, insert slides into the openings on the front of the unit until the first detent position (Fig. A).
Installation Guide 11. Initial operation • Connect the battery. • Switch on the vehicle ignition for commissioning. Switch on the OnlinePro. Enter code (see the operation guide for a detailed description). • Insert the Navigation CD to install the software for the navigation system. • After successful installation of the navigation software, press the key. The next display appears. The language selection is then requested. • With the right rotary control , select language.
Installation Guide 12. Calibration • After voice installation, you will have to wait for GPS reception before beginning the calibration journey. During this reception check, the vehicle must be in an open area and the GPS antenna must have as clear a view as possible in all directions. It may take a few minutes until adequate GPS reception is available. The next display appears during this period. A calibration journey is requested when sufficient GPS reception is available.
Installation Guide The distance to be covered depends on the type of vehicle and the local conditions. • The navigation system is only ready for operation on completion of the calibration journey. The main navigation menu is displayed. Final precision is only achieved after a further journey. • The calibration journey should not take place on a motorway, but should include as many turns as possible. The next display appears during the calibration journey.
Installation Guide 13. Service Mode • • • • Switch on unit (see Operating Instructions) Enter code (see operation guide). If the unit has already been calibrated, select the Main Navigation Menu by pressing the key. By pressing the key once again, you access the System Settings. Press and hold the multifunction buttons . Now press and hold the multifunction buttons . This calls up the Service Mode.
Installation Guide Function control of the GAL signal, Reverse signal, unit-internal sensors (Sensory analysis ) • In the Service Mode, select Sensory analysis with the right rotary control and press to confirm. • Move the vehicle several metres forwards or backwards for the GAL signal function test. ) • Engage the reverse gear for the reverse signal function test. ) • The number value behind Backwards: must jump from 0 to 1 (1 to 0 ). Drive round a bend to test the function of the internal sensors.
Installation Guide Function control of the GPS antenna (GPS info ) • In the Service Mode, select GPS i nfo with the right rotary control and press to confirm. • When functionality and GPS reception are working correctly, the number of satellites received (i.e. 5 ), date and time (i.e. 19.03.03 14:56:08 ) and the type of positioning currently possible (i.e. 3 D F i x ) are displayed. ) • For successful and fast calibration, a minimum of 3D Fix is required.
Installation Guide Delete calibration (Calibration ) If the navigation system is removed from one vehicle and installed in another, the calibration must be performed again. However, to do so, the current calibration data must be deleted. In the Service Mode, select Calibration with the right rotary control and press to confirm. With the right rotary control, select Delete and press to confirm. The calibration is deleted and the unit returns to the Service Mode.
Installation Guide Demo Mode (D e m o ) The Demo Mode is intended for demonstration purposes. A fixed location is given to the unit (Hamburg Werderstaße). • In the Service Mode, select Demo with the right rotary control and press to confirm. By turning the right rotary control , select either Yes or N o . By selecting Yes and pressing the right rotary control , the Demo Mode is activated. • You can now enter a destination as described in the operation guide.
Installation Guide 14.
Installation Guide 15. Troubleshooting Troubleshooting for GPS antennas and faulty installation Fault: Permanent or temporary interference with GPS reception, faulty determination of current position, unit cannot be calibrated. The navigation system calculates the current position from the data received by the integrated GPS satellite receiver. Perfect GPS reception is very important for the proper functioning of the navigation system.
Installation Guide Noise with external power amplifier (end stage) Fault: Noise can be heard in conjunction with an external power amplifier. Possible solutions: • Use the line-out rather than the loudspeaker output connections for output to the external power amplifier. • Correct setting of the sensitivity of the power amplifier at the unit's output. Set the input level of the amplifier to approx. 3 Volt (3000mV) for this purpose. In the case of a sensitive power amplifier input (e.g.
