Product Manual

2 3
TABLE OF CONTENTS
Introduction & Product Info
3 Introduction & Product Specifications
Important Safety Warnings
4 Important Safety Warnings & Symbols
Getting to Know Your Washer
7 Product Features & Components Diagram
Before Starting The Unit
8 Pre-Operation Safety & Inspection Procedures
Quick-Connect Nozzle Review
9 Spray Tip Overview & Applications
Connecting To Water Supply
10 Water Supply & Pump Cooling
Start-Up & Operation
11 Start-Up Procedure Preparation
12 Starting The Unit
Hot Water Operation & Detergent Usage
13 Hot Water Operation & Detergent Use
Shutting Down & Storage
14 Shutting the Unit Down & Storing It
Maintenance
15 Specific Maintenance
16 Maintenance Schedule
Troubleshooting
17-19 Troubleshooting Table
Unit Breakdowns
20 Unit Breakdown
21 Reference List
22 Frame Breakdown
23 Reference List
Burner Breakdown
24 Burner Breakdown & Parts List
25 Burner Wiring Diagrams
Pump Breakdowns
26 General EZ4040 Breakdown
27 AR RSV4040 Breakdown
INTRODUCTION & PRODUCT INFO
Using the Operator’s Manual
Thank you for purchasing our hot water pressure washer! This operating manual is an
important part of the unit. It should be read thoroughly before initial use, and referred to
often to make sure adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury or damage
to your pump, engine, and other components. By knowing how best to operate this
machine you will be better positioned to show others who may also operate the unit.
You can refer back to the manual at any time to help troubleshoot any specific operating
functions, so store it with the machine at all times.
ATTENTION: Read through the complete manual
prior to the initial use of your pressure washer.
Record Identification Numbers
If you need to contact an Authorized Dealer or Customer Service line (1-866-850-6662)
for information on servicing, always provide the product model and identification
numbers.
You will need to locate the model and serial number for the pump and record the
information in the spaces provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
PRODUCT IDENTIFICATION NUMBERS
Model Number:
Serial Number:
PRODUCT SPECIFICATIONS
FEATURES
OIL / DIESEL FIRED
Adjustable thermostat
up to 200°F with LED rocker
switch and hour/tach meter
Heavy-duty roll-cage powder
coated 1.5” OD steel tube
frame, with centre balanced
lift hook (
above industry standards)
American made
heavy duty 7000 PSI
rupture disk
7-gallon, removable,
rust-proof polyethylene
fuel tank with fuel
gauge in cap
Brake kit assembly
Marine sealed battery
box with 55 AH AGM deep
cycle battery
Adjustable pressure
relief valve
Triplex direct-drive
AR pump carries
a 5-year warranty
Powerease electric
start w/ 18amp charge
12” oil drain hose for
ease of maintenance
3/4”HD Threaded
mount axle
360° Hose reel
swivel bracket
PSI GPM
MODEL
SHIP WT
(lbs)
SHIPPING
DIMENSIONS
UNIT
DIMENSIONS
BURNER FUEL
CONS.
DRIVEPUMP MODEL BTU/HR
• Gun/wand assembly with insulated grip and
quick connects
• 50’ high pressure hose w/quick connects
• 20% chemical injector assembly with
quick connects
• 4 color-coded QC spray nozzles
• 1 color-coded QC chemical nozzle
DIRECT DRIVE
POWEREASE
AR RSV40404 HW4015RA 4000 DIRECT 2.21 GPH 47”L x 31”W x 50”H 52”L x 36”W x 55”H 530330,000
HOT WATER
PRESSURE WASHER
BURNER
ENGINE
12v-oil
Stainless-steel coil
skin provides extra
durability and
resists corrosion
HEATING COIL
½” Heavy-duty schedule 80
American made Carbon
Steel Cold-rolled pipe,
no weak points from
heating to make bends
5500PSI Rated,
“Full Sized” 96’ length for
maximum heat rise and
proper heat production
12v DC Oil-fired
Beckett burner
with low voltage
inhibitor, prevents
burner from starting
up if battery voltage
is dropped
Mounting bracket
for truck mounting
13” heavy-duty
flat free tires
FEATURES
OIL / DIESEL FIRED
Adjustable thermostat
up to 200°F with LED rocker
switch and hour/tach meter
Heavy-duty roll-cage powder
coated 1.5” OD steel tube
frame, with centre balanced
lift hook (
above industry standards)
American made
heavy duty 7000 PSI
rupture disk
7-gallon, removable,
rust-proof polyethylene
fuel tank with fuel
gauge in cap
Brake assembly
Marine sealed battery
box with 55 AH AGM deep
cycle battery
Adjustable pressure
relief valve
triplex direct-drive
general pump carries
a 5-year warranty
Honda GX390 electric
start w/ 18amp charge
12” oil drain hose for
ease of maintenance
3/4”HD Threaded
mount axle
360° Hose reel
swivel bracket
CC’sPSIGPM
MODEL
SHIP WT
(lbs)
SHIPPING
DIMENSIONS
UNIT
DIMENSIONS
BURNER FUEL
CONS.
DRIVEPUMP MODEL BTU/HRENGINE
• Gun/wand assembly with insulated grip
and quick connects
• 50’ high pressure hose w/quick connects
• 20% chemical injector assembly w/quick
connects
• 4 color-coded QC spray nozzles
• 1 color-coded QC chemical nozzle
DIRECT DRIVE
HONDA
GX390
GENERAL PUMP
EZ4040
3894 HW4013HG 4000 DIRECT 2.21 GPH 47”L x 31”W x 50”H 52”L x 36”W x 55”H 530330,000
HOT WATER
PRESSURE WASHER
Stainless-steel coil
skin provides extra
durability and
resists corrosion
HEATING COIL
½” Heavy-duty schedule 80
American made Carbon
Steel Cold-rolled pipe,
no weak points from
heating to make bends
5500PSI Rated,
“Full Sized” 96’ length for
maximum heat rise and
proper heat production
12v DC Oil-fired
Beckett burner
with low voltage
inhibitor, prevents
burner from starting
up if battery voltage
is dropped
Mounting bracket
for truck mounting
13” heavy-duty
flat free tires