Operator`s manual

8 ATB 46e – revised December 2001
Preventive inspection maintenance
90 day or 150 hour checklist
OK
OK - No Service Required
Serial Number
✔
Corrective Action Required
X
Corrected, (Record description of corrective action).
Inspection Procedures Codes
(1) Weld cracks, dents and/or rust
(2) Installation
(3) Leaks
(4) Operation
(5) Condition
(6) Tightness
(7) Residue buildup
(8) See placards and decals inspection chart
Check OK ✔ X
Chassis
Structural (1)
Steering cylinder pin caps and snap rings (2,6)
Steering linkage (4)
Tires, foam filled (5)
Hydraulic tubes and hoses (3,5)
Decals and placards (2,8)
Torque drive wheel lug nuts per placard on wheel (6)
Torque steer wheel lug nuts per placard on wheel (6)
Right drive motor (4)
Left drive motor (4)
Battery disconnect switch (4)
Lubrication points
Turntable
Structural (1)
Torque turntable top bolts @180 ft. lbs. (6)
Torque turntable bottom bolts @180 ft. lbs. (6)
Hydraulic tubes and hoses (3,5)
Cowling (5,6)
Wire Harness (2,5)
Decals and placards (2,8)
5° tilt alarm (4)
Hydraulic hoses and tubes (3,5)
Electrical wires (3,5)
Lower booms
Structural (1)
Boom lift cylinder pin caps (2,6)
Boom lift cylinder holding valve (3,4)
Riser lift cylinder pin caps (2,6)
Riser lift cylinder and holding valve (3,4)
Master level cylinder pin caps (2,6)
Hydraulic hoses and tubes (3,5)
Electrical wires (5)
Right hand tray
Structural (1)
3 station control valve (3,4)
Filter minder gauge (4)
Hour meter (4)
Hydraulic oil return filter (3,4)
Check OK ✔ X
Left hand tray
Structural (1)
Hydraulic pump (4)
Hydraulic oil reservoir (2,3,5)
Hydraulic oil reservoir filler/breather cap (2,6)
Hydraulic oil reservoir fluid level (5)
Upper booms
Structural (1)
Electrical wires (5)
Extension cylinder pin caps (2,6)
Jib cylinder pin caps and retaining rings (2,6)
Jib cylinder and holding valve (3,4)
Slave level cylinder pin caps (2,6)
Slave level cylinder holding valves (3,4)
5 station control valve (3,4)
Power trak assembly (2,4,7)
Hydraulic hoses and tubes (3,5)
Decals and placards (2,8)
Platform rotator (3,4)
Platform rotation holding valve (3,4)
Platform rotator mounting bolts (2,6)
Platform
Structural (1)
Decals and placards (2,8)
Platform gate (4)
Platform mounting bolts (2,6)
Correct operators manual in document holder (2)
Batteries
Battery terminals (6,7)
Battery electrolyte level (5)
Indicator gauge (4)
Lower control station
Station selector switch - ground controls
PLATFORM CONTROLS DO NOT WORK (4)
Station selector switch - platform controls
GROUND CONTROLS DO NOT WORK (4)
Keyed master switch (4)
Boom speed rheostat switch (4)
Audible alarm (4)
Turntable rotation (4)
Riser boom lift UP-DOWN (4)
Main boom lift UP-DOWN (4)
Jib boom lift UP-DOWN (4)
Boom extension IN-OUT (4)
Platform leveling (4)
Platform rotation (4)
Emergency power, all functions (4)
Emergency stop (4)