User Manual
Electrical connection
M12x1 metal (4-pin)
Code
M10 / M20
M13 (17.620G)
Supply +
Supply –
Signal + (for 3-wire))
1
2
3
1
3
2
Shield
4
plug housing
Electrical connection
Micro
Code
C10
CB0 (17.620G)
Supply +
Supply –
Signal + (for 3-wire)
1
2
3
1
3
2
Shield
ground pin
ground pin
Electrical connection
field housing
cable colours
(IEC 60757)
Supply +
Supply –
Signal + (for 3-wire)
IN +
IN –
OUT +
WH (white)
BN (brown)
GN (green)
Shield
GNYE
(green-yellow)
Electrical connection
Buccaneer
(4-pin)
TRIM TRIO
(4-pin)
Supply +
Supply –
Signal + (for 3-wire)
1
2
3
1
2
3
Shield
4
4
Electrical connection
Bayonet MIL-C-26482 (10-6)
2-wire
3-wire
Supply +
Supply –
Signal + (for 3-wire)
A
B
-
A
D
B
Shield
pressure port
NOTE – The pin configuration for different electrical
connections can be found on the manufacturing label.
Wiring diagrams:
2-wire-system (current)
3-wire-system (current/voltage)
5. Commissioning
DANGER
Danger of death from airborne parts,
leaking fluid, electric shock
- Operate the device only within the
specification! (according to data sheet)
✓ The device has been installed properly.
✓ The device does not have any visible defect.
In case of highly precise devices with an accuracy of
0.1 % FSO, a microcontroller-controlled electronic system is
used for signal processing. This electronic system is used for
signal improvement. Due to the principle, the processing of
measured values requires a longer time than with purely
analogue sensors, which only comprise amplification circuitry.
Due to the longer processing time, the output signal follows the
measured value not continuously but in jumps. In case of
relatively stable and slowly changing measured values, this
property plays a minor role. Compare this with the information
on the adjusting time in the data sheet.
In the case of i-devices with optional communication
interfaces can also be configured by these electronics. Offset,
span and damping are programmable within the limits given in
the data sheet. For configuring the device, the programming kit
CIS 510 consisting of Adapt 1, Windows
compatible
programming software P-Scale 510, power supply and
connecting cable is necessary. This can be ordered additionally
from BD|SENSORS.
6. Maintenance
DANGER
Danger of death from airborne parts,
leaking fluids, electric shock
- Always service the device in a
depressurized and de-energized
condition!
WARNING
Danger of injury from aggressive fluids
or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, safety goggles.
If necessary, clean the housing of the device using a
moist cloth and a non-aggressive cleaning solution.
During the cleaning processes, note the compatibility of the
cleaning media used in combination with the media-wetted
materials of the pressure measuring devices. Permissible
concentrations and temperatures must be observed.
Verification/ validation by the user is essential.
For EHEDG certified devices in tanks, the cleaning device must
be positioned in such a way that the sensor is directly assessed
and wetted for cleaning. The device has been developed for
Cleaning in Place (CIP) applications and must not be dismantled
for cleaning.
Deposits or contamination may occur on the diaphragm/
pressure port in case of certain media. Depending on kind and
quality of the process, suitable cyclical maintenance intervals
must be specified by the operator. As part of this, regular checks
must be carried out regarding corrosion, damage of
diaphragm/seal(s) and signal shift. A periodical replacement of
the seal(s) may be necessary.
If the diaphragm is calcified, it is recommended to send the
device to BD|SENSORS for decalcification. Please note the
chapter ″Service / repair″ below.
NOTE - Wrong cleaning or improper touch may cause an
irreparable damage on the diaphragm. Therefore, never use
pointed objects or pressured air for cleaning the diaphragm.
7. Troubleshooting
DANGER
Danger of death from airborne parts,
leaking fluids, electric shock
- If malfunctions cannot be resolved, put
the device out of service (proceed
according to chapter 8 up to 10)
In case of malfunction, it must be checked whether the device
has been correctly installed mechanically and electrically. Use
the following table to analyse the cause and resolve the
malfunction, if possible.
Fault: no output signal
Possible cause
Fault detection / remedy
Connected incorrectly
Checking of connections
Conductor/wire breakage
Checking of all line
connections.
Defective measuring device
(signal input)
Checking of ammeter
(miniature fuse) or of analogue
input of your signal processing
unit
Fault: analogue output signal too low
Possible cause
Fault detection / remedy
Load resistance too high
Checking of load resistance
(value)
Supply voltage too low
Checking of power supply
output voltage
Defective energy supply
Checking of the power supply
and the supply voltage being
applied to the device
Fault: slight shift of the output signal
Possible cause
Fault detection / remedy
Diaphragm of senor is
severely contaminated,
calcified or crusted
Checking of diaphragm; if
necessary, send the device to
BD|SENSORS for cleaning
Fault: large shift of the output signal
Possible cause
Fault detection / remedy
Diaphragm of sensor is
damaged (caused by
overpressure or mechanically)
Checking of diaphragm; when
damaged, send the device to
BD|SENSORS for repair
Fault: wrong or no output signal
Possible cause
Fault detection / remedy
Cable damaged mechanically,
thermally or chemically
Checking of cable; pitting
corrosion on the stainless-steel
housing as a result of damage
on cable; when damaged, send
the device to BD|SENSORS for
repair
8. Removal from service
DANGER
Danger of death from airborne parts,
leaking fluids, electric shock
- Disassemble the device in a
depressurized and de-energized
condition!
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
NOTE - After dismounting, mechanical connections must be
fitted with protective caps.
9. Service / repair
Information on service / repair:
- www.bdsensors.de
- info@bdsensors.de
- Service phone: +49 (0) 92 35 / 98 11 0
9.1 Recalibration
During the life-time of a transmitter, the value of offset and span
may shift. As a consequence, a deviating signal value in
reference to the nominal pressure range starting point or end
point may be transmitted. If one of these two phenomena occurs
after prolonged use, a recalibration is recommended to ensure
furthermore high accuracy.
9.2 Return
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
Before every return of your device, whether for recalibration,
decalcification, modifications or repair, it has to be cleaned
carefully and packed shatter-proofed. You have to enclose a
notice of return with detailed defect description when sending
the device. If your device came in contact with harmful
substances, a declaration of decontamination is additionally
required.
Appropriate forms can be downloaded from our homepage.
Download these by accessing www.bdsensors.de or request
them:
info@bdsensors.de | phone: +49 (0) 92 35 / 98 11 0
In case of doubt regarding the fluid used, devices without a
declaration of decontamination will only be examined after
receipt of an appropriate declaration!
10. Disposal
WARNING
Danger of injury from aggressive
media or pollutants
- Depending on the measured medium,
this may constitute a danger to the
operator.
- Wear suitable protective clothing
e.g. gloves, goggles.
The device must be disposed of according to the
European Directive 2012/19/EU (waste electrical
and electronic equipment). Waste equipment must
not be disposed of in household waste!
NOTE - Dispose of the device properly!
11. Warranty terms
The warranty terms are subject to the legal warranty period of 24
months, valid from the date of delivery. If the device is used
improperly, modified or damaged, we will rule out any warranty
claim. A damaged diaphragm will not be accepted as a warranty
case. Likewise, there shall be no entitlement to services or parts
provided under warranty if the defects have arisen due to normal
wear and tear.
12. EU declaration of conformity / CE
The delivered device fulfils all legal requirements. The applied
directives, harmonised standards and documents are listed in the
EC declaration of conformity, which is available online at:
http://www.bdsensors.de.
Additionally, the operational safety is confirmed by the CE sign on
the manufacturing label.
Notes:
supply +
supply –
V
S
A
p
I
supply +
signal +
V
S
A
/
V
p
I/U
supply –
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________