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2010-12 Chevy Camaro SS V8

Hi-Flow Fuel Rail Kit

Part # 5020

INS-155

Follow these instructions carefully to ensure correct fitment and operation.

Special Tools

Required:

•

3/8” Spring Lock Tool

•

White Grease

Install Time:

Approximately

2 Hours

Difficulty:

3 out of 5

STEP 1

STEP 4

• Disconnect the negative battery terminal. Place

a rag over the trunk latch to keep from latching.

Remove the oil cap and lift up on the engine

cover to remove. Then replace the oil cap.

STEP 3

STEP 2

• Unplug the fuel injector wiring by lifting up on

the green tab to release the plug then pull it up.

• Remove the black cap from the Schrader valve

on the front of the driver side fuel rail. Use a

small flathead screw driver to push the valve in

and relief the fuel pressure in the rails. Use a

rag to capture escaping fuel. Clean up any

spilled fuel.

• Using the 3/8” spring lock tool, remove the fuel

feed line from the driver side rail.

STEP 5

• Remove the rear engine cover plastic mounting

bracket. This will NOT be re-installed.

STEP 6

• Remove the four bolts that retain the fuel rails to

the intake manifold. Pull up on the rails to

remove from the intake. There are 2 brackets at

the rear of the intake that need to be removed

so the BBK Fuel Rails will fit. Remove all 10

intake mounting bolts and slide the intake

manifold forward to remove the rear bolts and

remove the unneeded brackets. Re-position the

intake manifold and tighten the bolts. Start from

the center and work your way out to each end

when tightening.

Summary of content (3 pages)

PAGE 1
2010-12 Chevy Camaro SS V8 Hi-Flow Fuel Rail Kit Part # 5020 Special Tools Required: • • 3/8” Spring Lock Tool White Grease Install Time: Approximately 2 Hours Difficulty: 3 out of 5 Follow these instructions carefully to ensure correct fitment and operation. STEP 1 STEP 4 • • Disconnect the negative battery terminal. Place a rag over the trunk latch to keep from latching. Remove the oil cap and lift up on the engine cover to remove. Then replace the oil cap.
PAGE 2
010-12 Chevy Camaro SS V8 Hi-Flow Fuel Rail Kit Part # 5020 STEP 7 • • With the stock fuel rail and injector assembly on a work bench, remove the clips that retain the injectors to the rail. Remove the injectors buy simply pulling them out and clean up any spilled fuel. Begin the assembly of the BBK Fuel Rails by installing the supplied o-rings in all the fittings. A touch of white grease on the o-rings will help them seal when installed.
PAGE 3
2010-12 Chevy Camaro SS V8 Hi-Flow Fuel Rail Kit Part # 5020 STEP 14 • STEP 18 Put a small bit of anti seize compound on the male hose connector threads and ends. This will aid in the screwing on of the rubber hose fittings and help the fittings seal when tightened. STEP 15 • Install the rubber hose to each end of the rail and tighten the hose end nuts. STEP 16 • • Reconnect the negative battery terminal and turn the key on and off a couple of times to cycle the fuel pump and prime the fuel rails.