Owners manual

WWW.BBKPERFORMANCE.COM
FOLLOW THESE INSTRUCTIONS CAREFULLY TO ENSURE CORRECT FITMENT AND OPERATION
UPDATED LAST: April 2018
27427 BOSTIK COURT
TEMECULA, CA 92590
For any questions, email us:
[e-mail]
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
MADE IN U.S.A.
STEP 13
Driver-side
installation. From
underneath the
vehicle lift the BBK
full length header
into place re-use
the stock exhaust
gasket. Start (2) bolts
to hold the header
in place that are
supplied in the kit.
From underneath
the hood of the
vehicle start the rest
of the bolts then
tighten them down
Torque the header bolts to 30 FT/LB. Re-install the spark plug and spark plug
wires on the driver side of the engine. Re-install the coil cover and decorative
cover on the driver side of the engine along with the valve cover vacuum line
and the sound tubes rubber strap clamps to the strut tower support and A/C
line re-connect the vacuum hose that is located under the A/C line. At this
time you can go ahead and re-install the air box and air tube connecting all of
the hoses and mass air ow meter’s wiring harness.
STEP 14
Now starting with passenger side header install you will need to disconnect
the coil pack plugs and remove the factory valve cover and also starter heat
shield for install. Now in your kit you were supplied heat-wrap and wire-ties
this is to be used for added heat protection before header install when there is
plenty of room to work. Measure and cut 7 inches a heat-wrap and wrap starter
wire laying on motor mount using supplied wire-ties and cut to length. Now
use the remaining heat wrap on wiring harness laying on frame rail. Sometimes
the factory harness is not straight do to assembly we supplied zip-ties and it is
recommended to cut one of the factory ties on the frame rail and zip-tie it to
the front harness towards the headlight making in straight
STEP 11
Located on the passenger
side of the engine bay
is the radiator coolant
bottle. Remove the 10mm
nut that holds the bottle
in place. Disconnect the
(2) radiator hoses from
the re wall and plug
the ends. Disconnect
the push tab that holds
a wiring harness to the
radiator bottle the tab is
located next to the over ow ll cap which is located next to the radiator bottle
ll cap. Disconnect the push tab that holds the radiator hose and wiring to the
bracket located next to the dipstick. Pull upwards on the radiator bottle and
release it from the mounting points. Grab the radiator hoses and the radiator
bottle and swing them towards the front of the vehicle to keep them out of
the way.
STEP 12
On the passenger-side
of the engine. Remove
the bolt that holds the
dipstick to the cylinder
head . Remove all exhaust
manifold bolts.
NOTE: the dip stick can
only be removed with
the exhaust manifold also same thing applies when installing it. With all the
hardware removed lift the exhaust manifold upwards toward the hood of the
car and remove it from the vehicle. On the driver side remove all the exhaust
manifold bolts and lift the exhaust manifold upwards toward the hood of the
car and remove it from the vehicle. Cont. next page