Owners manual

INSTALLATION INSTRUCTIONS
IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.
For any questions, email us: [e-mail]
INSTALLATION INSTRUCTIONS I PAGE 2
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PREPARATIONS
STEP 1
Relieve fuel system pressure.
NOTE: The fuel system can retain gasoline under pressure consider-
able period of time. Opening a pressurized line could spray fuel creat-
ing a risk of re and personal injury.
•Removethefuelcapfromthetanktorelieveanytankpressure.
•Locate thePower Distribution Block and remove the FuelPump Relay.
RelaylocationsaredescribedinsidethecoverofthePowerDistribution
Block.
•WiththeFuelPumpRelayremoved,cranktheenginetobleeddownfuel
systempressure.Theenginewillstartandstallseveraltimes.Continueto
momentarily crank the engine several more times. Be sure to turn the igni-
tionswitchcompletelytotheoffpositionbetweencycles.Oncetheengine
no longer tries to start, the fuel system pressure is relieved.
STEP 2
Disconnectthenegative(-)cablefromthebatteryandpositionitsoitcan-
notaccidentallymakecontactwiththenegative(-)batterypostduringthe
fuel pump replacement procedure.
NOTE: Be sure an appropriate re extinguisher is readily accessible
before continuing with the service procedure.
STEP 3
DrainthefueltankwithanOSHAapprovedgasolinetransferpump
Placethesuctionhoseofthepumpintothefueltankthroughthellerneck.
NOTE: Be sure the hose is completely inserted into the tank. All of the
fuel must be drained before trying to remove the fuel tank.
REMOVE AND REPLACE TANK UNIT
STEP 4
Removetheskidplateandanyshieldsthatmayinterferewithremovalof
the fuel tank.
STEP 5
Removethefuellterandventhosesfromthefueltank.
STEP 6
Support the fuel tank and remove the tank retaining straps.
STEP 7
Lowerthefueltankenoughtoaccessthetankunit.
NOTE: The words “tank unit” used throughout this instruction sheet means fuel pump tank unit and fuel level sender assembly.
WARNING. HAVE ABSORBENT SHOP TOWELS READILY AVAILABLE WHEN REMOVING THE TANK UNIT.
SOME FUEL WILL SPILL WHEN THE TANK UNIT IS REMOVED.
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1998-04 MUSTANG V6, GT & COBRA 300
LPH DIRECT REPLACEMENT
ELECTRIC FUEL PUMP KIT
Part# 1861, 1862 and 1863
LAST UPDATED: OCTOBER 2016