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2004-07 F150 3V 5.4L V8

80mm Throttle Body

Part #1759

INS-109

Special Tools

Required:

•

T-20 Torx

Install Time:

Approximately

1 Hour

Difficulty:

2 out of 5

Follow these instructions carefully to ensure correct fitment and operation.

STEP 1

STEP 3

• Disconnect the negative battery terminal.

STEP 4

STEP 2

• Remove the four bolts that attach the air filter

box to the intake manifold and the one bolt that

attaches it to the bracket near the power

steering reservoir. Lift the box up away from the

throttle body, and pull the tube away from the

fender well. Remove the stock air box from the

vehicle.

• Unplug the mass air meter by sliding the red

colored locking clip back, and then squeezing

the tab on the wiring connector while pulling it

away from the air box.

• Disconnect the PCV tube by gently twisting the

green locking tab and pulling the tube away

from the air box.

STEP 5

STEP 7

• Unplug the throttle body electric motor and TPS

by sliding the red colored locking clips back, and

then squeezing the tabs on each wiring

connector while pulling them from their

connections. Unbolt and remove the throttle

body. NOTE!!! Be careful not to damage the

throttle body motor housing as you will be

re-using it.

STEP 6

• Using the T-20 Torx remove the motor housing,

plastic capped spring, and TPS from the stock

throttle body. NOTE!!! The plastic capped

spring will be under tension load. You will be

reloading the spring in step 10. When

removing the TPS, lift it straight up off the

throttle body. Do not twist or rotate the TPS.

• Pop the removable circular cap off the motor

housing.

Summary of content (2 pages)

PAGE 1
2004-07 F150 3V 5.4L V8 80mm Throttle Body Part #1759 Special Tools Required: • T-20 Torx Install Time: Approximately 1 Hour Difficulty: 2 out of 5 Follow these instructions carefully to ensure correct fitment and operation. STEP 1 • Disconnect the negative battery terminal. STEP 5 • STEP 2 • Unplug the mass air meter by sliding the red colored locking clip back, and then squeezing the tab on the wiring connector while pulling it away from the air box.
PAGE 2
004-07 F150 3V 5.4L V8 80mm Throttle Body Part #1759 STEP 8 • Place the plastic capped spring over the end of the throttle shaft of the BBK Throttle Body and line the pig tail hook on the spring up with the catch slot in the gear. • STEP 9 • Install the motor housing minus the removable cap onto the BBK Throttle Body over the plastic spring cap and tighten the screws.