Manual

PAGE 3 TP10243-1
CONTENTS
DESCRIPTION PAGE
I.) Safety ................................................................................................................................................................. 6
II.) Warning Labels ................................................................................................................................................ 7
III.) Introduction Overview .................................................................................................................................... 8
IV.) Transportation/Installation ............................................................................................................................. 8
V.) Squaring the Machine ..................................................................................................................................... 8
VI.) Electrical Connections .................................................................................................................................... 9
1.0 .Wiring the Pump................................................................................................................................. 9
1.1 .Other Connections .............................................................................................................................. 9
1.2 .Tapping the Transformer .................................................................................................................. 10
1.3 .Pump Connections ............................................................................................................................. 10
VII.) Installing Fold Plates & Stacker Delivery ................................................................................................... 11
VIII.) Operator Controls .......................................................................................................................................... 11
1.0 .Setting Folding Speed ........................................................................................................................ 11
1.1 .Setting Stacker Belt Speed................................................................................................................. 11
1.2 .Emergency Stop Button ..................................................................................................................... 11
1.0 Control Panel BAN-5 .............................................................................................................................. 12
1.1 .Displays .............................................................................................................................................. 12
1.2 .Machine Status Indicators ................................................................................................................. 12
1.3 .Machine Control Pushbuttons ........................................................................................................... 12
1.4 .Keypad Buttons with Selection Indicators ........................................................................................ 13
1.5 .Keypad Buttons for Selection Adjustments ....................................................................................... 13
2.0 RUN MODE FUNCTIONS ............................................................................................................................... 13
2.1 .Machine Setup and Diagnostic Mode ............................................................................................... 13
2.2 .Counter Setup Mode .......................................................................................................................... 17
2.3 .Easy Mode and Continuous Cycle Mode........................................................................................... 18
2.4 .Learn Mode ........................................................................................................................................ 18
2.5 .Make Ready Mode ............................................................................................................................. 19
2.6 .Network Job Mode ............................................................................................................................. 20
2.7 .Production Mode ................................................................................................................................20
3.0 LOGIC BOARD STATUS INDICATORS .............................................................................................................. 21
4.0 Process Variables Definitions ................................................................................................................. 22
4.1 .Total Input Count .............................................................................................................................. 22
4.2 .Total Output Count ............................................................................................................................ 22
4.3 .Batch Down Count ............................................................................................................................. 22
4.4 .Number of Batches............................................................................................................................. 22
4.5 .Current Rate ....................................................................................................................................... 22
4.6 .Main Drive Run Time ....................................................................................................................... 22
4.7 .Main Drive Velocity .......................................................................................................................... 22
4.8 .Waste Count (DCT500) ..................................................................................................................... 22
5.0 COUNTER SETUP VARIABLES ........................................................................................................................ 22
5.1 .Batch Preset ....................................................................................................................................... 22
5.2 .Batch Output Type ............................................................................................................................. 22
5.3 .Batch Output Time ............................................................................................................................ 23
5.4 .Sheet Length ...................................................................................................................................... 23
5.5 .Gap Length ........................................................................................................................................ 23
5.6 .Suction Length ................................................................................................................................... 23
6.0 SYSTEM MESSAGES AND RUN MESSAGES ...................................................................................................... 24
6.1 .Power-Up Fault Messages.................................................................................................................. 24
6.2 .Run Time Fault Messages ................................................................................................................. 25
6.3 .Machine Run Error Messages ........................................................................................................... 26