Service Manual

Figure 6
1
2
3
4
9
10
Ribbon
Cable
Communication
Board
Communication
Cable
Terminal Block
DCT500
Pink
Gray
Brown
White
Yellow
Green
X27
Orientation Stripe
12. Add ribbon cable. Connect one end to the communication board as shown in Figure 5. Note orientation stripe on
the ribbon cable, this must be on the left side of connector as shown. The connector can be installed backwards.
Run cable and connect to the X27 connector on the DTC500 board, see Figure 9. Note orientation stripe on the
ribbon cable, this must be on the left side of the X27 connector as shown. The connector can be installed
backwards. Secure the ribbon cable with wire ties, NOTE: do not over tighten or crush the ribbon cable with the
wire ties.
13. Add new fuse blocks to the din rail to the right of the existing fuse blocks as shown in Figure 7, The fuse blocks
must be tied together with a tie pin, this will insure that both fuse holders will open at the same time. Label fuse
blocks as A-F1 and A-F2. NOTE: DO NOT INSTALL FUSES AT THIS TIME. Run I-fold power cable between
transformer and the terminal blocks and into the wire channel. Run cable to the bottom side of fuses. Add an
extra 2” to 3” of cable, and then cut cable to that length. Strip back approximately 8” of cable jacket. Strip
approximately 5/16” of wire insulation from each conductor. Add ring terminal to the green \ yellow conductor
and mount to ground lug shown in Figure 7. Wire conductor 1 to bottom of fuse block A-F1 and wire conductor 2
to bottom of fuse block A-F2.
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