Owner manual

PAGE 3 TP10476-1
CONTENTS
DESCRIPTION PAGE
I.) Safety .................................................................................................................................................................. 6
II.) Warning Labels ................................................................................................................................................. 9
III.) Introduction Overview ..................................................................................................................................... 10
IV.) Transportation/Installation .............................................................................................................................. 10
V.) Electrical Connections .................................................................................................................................... 11
1.0 . Wiring the Unit ................................................................................................................................... 11
1.1 . Pump & Blower Connections .............................................................................................................. 11
VI.) Feeder Operation .............................................................................................................................................. 12
1.1 . Air and Vacuum Setting....................................................................................................................... 13
1.2 . Sheet Separation and Suction Force .................................................................................................... 14
1.3 . Register Table and Double Sheet Detector ......................................................................................... 15
VII.) Baumset Adjustment ........................................................................................................................................ 16
1.0 . Adjusting Folding Rollers ................................................................................................................... 16
VIII.) Installing Fold Plates ....................................................................................................................................... 17
IX.) Operator Controls ............................................................................................................................................ 17
1.0 . Setting Folding Speed ......................................................................................................................... 17
1.1 . Setting Stacker Belt Speed ................................................................................................................... 17
1.2 . Emergency Stop Button....................................................................................................................... 17
1.0 Control Panel BAN-5 ................................................................................................................................ 18
1.1 . Displays............................................................................................................................................... 18
1.2 . Machine Status Indicators .................................................................................................................. 18
1.3 . Machine Control Pushbuttons ............................................................................................................ 19
1.4 . Keypad Buttons with Selection Indicators .......................................................................................... 19
1.5 . Keypad Buttons for Selection Adjustments ........................................................................................ 19
2.0 RUN M ODE F UNCTIONS ................................................................................................................................20
2.1 . Machine Setup and Diagnostic Mode ................................................................................................. 20
2.2 . Counter Setup Mode ........................................................................................................................... 26
2.3 . Learn Mode ......................................................................................................................................... 27
2.4 . Make Ready Mode .............................................................................................................................. 28
2.5 . Network Job Mode .............................................................................................................................. 28
2.6 .Production Mode ................................................................................................................................ 29
3.0 CONTROLLER I NPUT D ESCRIPTIONS .............................................................................................................. 30
4.0 Process Variables ..................................................................................................................................... 32
4.1 . Total Input Count ................................................................................................................................ 32
4.2 . Total Output Count ............................................................................................................................. 32
4.3 . Batch Down Count .............................................................................................................................. 32
4.4 . Number of Batches .............................................................................................................................. 32
4.5 . Current Rate ......................................................................................................................................... 32
4.6 . Main Drive Run Time .......................................................................................................................... 32
4.7 . Main Drive Velocity ............................................................................................................................. 32
4.8 . Waste Count ....................................................................................................................................... 33
5.0 COUNTER SETUP VARIABLES ....................................................................................................................... 33
5.1 . Batch Preset......................................................................................................................................... 33
5.2 . Batch Output Type .............................................................................................................................. 33
5.3 . Batch Output Time .............................................................................................................................. 33
5.4 . Sheet Length ....................................................................................................................................... 33
5.5 . Gap Length .......................................................................................................................................... 33
5.6 . Suction Length .................................................................................................................................... 33
6.0 SYSTEM M ESSAGES AND RUN M ESSAGES ....................................................................................................... 34
6.1 . Power-Up Fault Messages .................................................................................................................. 34
6.2 . Run Time Fault Messages ................................................................................................................... 35
6.3 . Machine Run Error Messages ............................................................................................................. 36