SCATEC – double copy counter FLDK 110G1903/S42 Assembly & Adjustment
Contents 1 Mechanical Setting & Adjustment .................................................................. 3 2 Adjustment of the synchronization sensor ................................................... 5 2.1 2.2 2.3 Version A.......................................................................................................................................6 Version B...................................................................................................................................
1 Mechanical Setting & Adjustment Typically, the Scatec is mounted in an angle of 20 ° to the magazine’s position. about 20° Scatec magazines direction of transportion Leading plate (ill. 1) Among the products a leading plate should be installed. These should be mounted close under the gripper (eg he = 50 mm to 70 mm below the lowest point of the gripper). The leading plate should have a bright, matte surface (eg matte aluminum plate).
Position of Scatec or mounting angle of the Scatec is set that the laser spot hits the magazines 10 mm (a) outside of the gripper. The angle of the Scatec to the vertical (gripper) has not to be greater than 20°. < 20° Scatec gripper a magazine (ill. 3) For the best result, the nominal mounting height (h) of the Scatec is 70 mm. Scatec h (ill. 4) 20101215_Shortmanual_ScatecDCC_EN.doc 15.12.
2 Adjustment of the synchronization sensor The synchronization sensor has to detect each gripper for synchronizing the Scatec. Per gripper the synchronization sensor only sends one puls to the Scatec. Examples: The synchronization sensor detects the metal part off the wheels Synchronization Sensor The synchronization sensor detects the metal part off the gripper 20101215_Shortmanual_ScatecDCC_EN.doc 15.12.
2.1 Version A Situation: Position of Scatec is fixed The synchronization sensor can be moved along the conveyor Testobjects: put bright products in gripper Adjustment: Move the gripper slowly and stop it when the laser spot lies about 5 mm (b) behind the holding point. Now move the synchronization sensor along the canveyor in transport direction until the sensor switch ON. Scatec gripper Holding point magazines direction of transport Leading plate b 20101215_Shortmanual_ScatecDCC_EN.doc 15.12.
2.2 Version B Situation: Scatec can be moved along the conveyor Position of the synchronization sensor is fixed Test objects: Put bright products in gripper Adjustment: Move the gripper slowly and stop immediately when the synchronization sensor switchs ON. Adjust the position of the Scatec along the conveyor until the laser spot lies about 5 mm (b) behind the holding point. Behind the gripper means, that the light spot is lower than the holding point. . The optimum setting accuracy is + / - 5 mm.
2.3 Checking the adjustment In normal use with magazines in the gripper the functional LED has not to blink. 100% 85% 15% Signal from synchronization sensor Signal from magazin It is ok.
4 Outputs and LED indicators Output 1: switches ON with 1 or 2 copies Output 2 switches ON with more than 2 copies Remark: Output 1 and 2 will be updated with the next following pulse of the synchronization sensor if synchronous counting signal output (DIP 2) is chosen. Synchronization signal 0 Copies Counting Double copy signal output counting 2 1 3.
5 Data sheet SCATEC – double copy counter FLDK 110G1903/S42 Dimension drawing Photo General data Measuring distance sd Optimum operating distance Object speed Sensitivity Synch. Input Measuring point Light source Wave length Laser class Edge indicator Power on indicator Electrical data Voltage supply range +Vs Power consumption Output circuit Short circuit protection Reverse polarity protection Synch. Input 0 … 120 mm 70 mm < 5 m/sec Single sheet / edge thickness 0.
