User Manual
en_BA_U500_UR18_Gen2_IO-Link.docx  4/43  Baumer Electric AG 
04.04.2019/    Frauenfeld, Switzerland 
1  Sensors covered by this manual 
These instruction apply to the following sensor versions: 
U500.xyz.2-XXX 
UR18.xyz.2-XXX 
2  IO-Link Introduction 
IO-Link  is  an  IO  technology  standardized  worldwide  according  to  IEC  61131-9.  It  permits  manufacturer-
independent digital, bidirectional point-to-point communication. For this purpose, sensors are connected to the 
IO-Link master via standardized 3-wire plug-in cables. IO-Link is available for various sensor technologies and 
can also be integrated into small miniature sensors. See also here for more information. 
With the  IO-Link  master,  which  bundles several  sensors,  the  connection  to the  controller is made  via  the 
respective fieldbus system. In addition, an Ethernet-based connection (with OPC UA) from the master allows 
direct  communication  from  the  sensor  to  IT  systems.  IO-Link  masters  are  available  as  field  devices  for 
decentralized mounting or as versions for mounting in control cabinets. Many control suppliers also offer IO-
Link  input terminals and thus an  IO-Link master implemented directly on the  control. The maximum cable 
length between sensor and master is 20 m. However, significantly longer connections from the sensor to the 
controller  can  be  realized  by  connecting  a  field  master to  a  field  bus  system.  This  gives  them  maximum 
flexibility in the connection solution. 
As a member of the IO-Link Consortium, Baumer is involved in developing the standard and is one of the first 
manufacturers to feature the new Smart Sensor Profile 1.1. in its sensors. 
Figure 1 Example of a system architecture using IO-Link 
2.1  SIO / Di Mode  
Each port of the IO-Link master can be operated either in SIO mode (standard in-out mode: according to the 
latest specification DI mode for sensors and DQ mode for actuators) or in IO-Link mode and thus process the 
information of all sensors. In SIO mode, the binary switching output (NPN, PNP or push-pull) of the sensor is 
used. In IO-Link mode, the output of the sensor (pin 4) is used as a bidirectional, digital interface to exchange 
measurement and diagnostic information. 










