OPERATOR MANUAL Basil® 3600 Bedding Dispenser (2008-02-04) P122996-163
A WORD FROM STERIS CORPORATION This manual contains important information on the proper use of the Basil® 3600 Bedding Dispenser. Refer to SECTION 5, ROUTINE MAINTENANCE, for instructions in routine care of this bedding dispenser. All personnel and department heads are urged to carefully review and become familiar with the Safety Precautions and instructions contained herein.
Service Information A thorough preventive maintenance program is essential to help ensure safe and proper equipment operation. Customers are encouraged to contact STERIS concerning our comprehensive annual maintenance program. Under the terms of the program, preventive maintenance, adjustments and replacement of worn parts are performed on a scheduled basis to help ensure equipment performance at peak capability and to help avoid untimely or costly interruptions.
TABLE OF CONTENTS Section Number Description Page A WORD FROM STERIS CORPORATION..................................................................i Advisory............................................................................................................................................................ i Indications For Use........................................................................................................................................... i Service Information..............
TABLE OF CONTENTS (Cont’d) Section Number Description Page 5 ROUTINE MAINTENANCE (Cont’d) 5.3 Weekly Cleaning..................................................................................................................................... 5-3 5.3.1 Clean Cage Conveyor Rollers......................................................................................................... 5-3 5.3.2 Empty Dust Collection System Bag ................................................................................
LIST OF ILLUSTRATIONS Figure Description Section 3: Page Component Identification 3-1 Basil 3600 Bedding Dispenser ......................................................................................................... 3-2 3-2 Basil 3600 Bedding Dispenser Control Panel................................................................................... 3-3 3-3 Dust Collection System ....................................................................................................................
1 SAFETY PRECAUTIONS The following Safety Precautions must be observed when operating or servicing this Basil® 3600 Bedding Dispenser. WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to review ALL Safety Precautions before operating or servicing the bedding dispenser.
The table below contains symbols which may be on your bedding dispenser components: Table 1-1. Definition of Symbols Symbol Definition Protective Earth (Ground). Warning! Risk of Electrical Shock. Warning. Refer to Manual For Further Information. Rotation Direction. The table below contains symbols which may be on the identification nameplate of your bedding dispenser: Table 1-2. Definition of Symbols Symbol Definition MOD. Model Number of Bedding Dispenser. SER.
INSTALLATION VERIFICATION 2 2.1 General An equipment drawing (122-998-267 or 122-998-283), showing all utility and space requirements, was supplied with the Basil® 3600 Bedding Dispenser. The clearance space specified on the equipment drawing is necessary for ease of installation and to help ensure proper operation and maintenance of equipment. If document is missing or misplaced, contact STERIS, giving the serial and model numbers of the bedding dispenser. A replacement copy will be sent promptly. 2.
2.3 Technical Specifications 2.3.1 Voltage, Amperage and Power Consumption These specifications are intended to describe the technical information given on the bedding dispenser identification nameplate and to state other relevant information. Verify equipment drawing (122-998267 or 122-998-283) or identification nameplate, located in chemical storage compartment, for proper voltage and amperage.
COMPONENT IDENTIFICATION 3.1 General 3.2 Component Identification 3 Before operating the Basil® 3600 Bedding Dispenser, it is important to become familiar with the location and function of all components and controls (see Figures 3-1, 3-2 and 3-3). See Figure 3-1. 3.2.1 Cage Conveyor System The cage conveyor system includes twenty-six 1-1/2" (38 mm) diameter PVC rollers to move the cages. The rollers are designed for free movement on hub and easy removal for cleaning purposes.
SIDE VIEW Cage Flip-Over System Cage Conveyor (Load) Cage Conveyor (Unload) Photoelectric Conveyor Stop Service Access Panel (One on Each Side of Roller Conveyor) Ventilation System Service Access Panel (One on Each Side of Roller Conveyor) Drain Connection Bedding Dispenser Belt FRONT VIEW (Load Side) Bedding Hopper Access Panel Service Access Panel (One on Each Side of Roller Conveyor) Control Panel Service Access Panel Drive Cleanout Door Adjustable Leg Drain Connection Figure 3-1.
3.2.8 Control Panel See Figure 3-2. • Power ON/OFF selector switch: turning Power ON/OFF selector switch to ON position activates control and unit operations. Turning Power ON/OFF selector switch to OFF position cuts electrical supply to the unit. • Unit STOP pushbutton (red): Stops cage conveyor rollers, bedding dispenser belt and dust collection system operations. When rollers, belt and dust collection system are stopped, the corresponding red indicator light is ON.
3.2.9 Dust Collection System See Figure 3-3. The system removes dust generated by the filling operation and eliminates the need for connection to building exhaust. The system includes a 2-hp blower and a 55-gallon drum connected to the bedding dispenser ventilation system. The dust collection system has a Dust Collector ON/OFF pushbutton on the control panel. . TOP VIEW Dust Collection Drum Blower Figure 3-3.
OPERATING INSTRUCTIONS 4 IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this bedding dispenser can be found in SECTION 1 of this manual. Do not operate the equipment until you have become familiar with this information. 4.1 Before Operating Bedding Dispenser Verify hopper is filled with bedding. Fill as necessary as follows: 1. Open hinged cover (refer to Figure 3-1). 2. Fill bedding up to wire netting. Maximum capacity 11-1/2 ft3 (0.3 m3) of bedding. 3.
4.3 Shutdown At the end of the day: 1. Press Dispenser ON/OFF pushbutton to OFF. 2. Press Dust Collector ON/OFF pushbutton to OFF. 3. Position Power ON/OFF selector switch to OFF. 4. Clean bedding dispenser as explained in SECTION 5, ROUTINE MAINTENANCE.
ROUTINE MAINTENANCE 5 IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this bedding dispenser can be found in SECTION 1 of this manual. Do not operate the equipment until you have become familiar with this information. 5.1 General Information WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Regularly scheduled preventive maintenance is required for safe and reliable operation of this equipment. Contact STERIS to schedule preventive maintenance.
5.2 Preventive Maintenance Table 5-1 is to be used as a preventive maintenance record and, along with the instructions in this section, as a guide to performing preventive maintenance. IMPORTANT: Preventive Maintenance is not covered under warranty. Table 5-1. Preventive Maintenance Guide Recommended frequency of inspection is indicated in the right column. Usage and utility conditions may require more or less frequent inspections. Suggested Frequency 1.0 PREPARATION FOR PREVENTIVE MAINTENANCE 1.
5.3 Weekly Cleaning 5.3.1 Clean Cage Conveyor Rollers WARNING–ELECTRIC SHOCK AND/OR BURN HAZARD: Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice standards. See Figures 5-1, 5-2 and 5-3. Once a week, cage conveyor rollers must be thoroughly cleaned to remove gross soil and debris (see Figure 5-1). 1.
SIDE VIEW Gearbox Oil Level Plug Cage Flip-Over System Conveyor Rollers Ventilation System FRONT VIEW (Load Side) Curtain Conveyor Bearing Conveyor Bearing Service Access Panel Drive Conveyor Bearing Cleanout Door Take-Up Bearing Figure 5-1.
Short Axle Roller End Cap Roller Figure 5-2. Removing Roller (Fixed End) Roller O-Ring End Cap Holding Collar Long Axle Figure 5-3.
5.3.2 Empty Dust Collection System Bag See Figure 5-4. Empty dust collection bag as follows: 1. Lock electrical disconnect switch in OFF position. WARNING–ELECTRIC SHOCK AND/OR BURN HAZARD: Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice standards. 2. Remove clamp holding dust collection bag in position. 3. Empty bag. 4.
5.3.3 Clean Bedding Dispenser Exterior WARNING–ELECTRIC SHOCK AND/OR BURN HAZARD: Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice standards. CAUTION – POSSIBLE EQUIPMENT DAMAGE: Use nonabrasive cleaners when cleaning unit. Follow directions on container and rub in a backand forth motion (in same direction as surface grain).
5.4 Weekly Maintenance 5.4.1 Verify Gearbox Oil Level WARNING–ELECTRIC SHOCK AND/OR BURN HAZARD: Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice standards. See Figures 5-1 and 5-5. 1. Lock electrical disconnect switch in OFF position. 2. Locate gearbox at top left side of unit, viewed from load side (see Figure 5-1). 3.
5.4.2 Grease Cage Conveyor Bearings See Figures 5-1 and 5-6. Once a week, grease conveyor bearings as follows: 1. Lock electrical disconnect switch in OFF position. WARNING–ELECTRIC SHOCK AND/OR BURN HAZARD: Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice standards. 2.
5.4.3 Adjust Dispenser TakeUp Bearings See Figures 5-1 and 5-7. 1. Lock electrical disconnect switch in OFF position. 2. Locate dispenser take-up bearings (see Figure 5-1). WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service personnel.
5.4.4 Adjust Dispenser Driving Chain Tensioner See Figure 5-8. 1. Lock electrical disconnect switch in OFF position. 2. Remove driving chain cover. WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service personnel.
5.4.5 Replace Shear Pin on Torque Limiter See Figures 5-8 and 5-9. 1. Lock electrical disconnect switch in OFF position. 2. Remove driving chain cover (see Figure 5-8). WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service personnel.
6 TROUBLESHOOTING IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this bedding dispenser can be found in SECTION 1 of this manual. Do not operate the equipment until you have become familiar with this information. WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service personnel.
Table 6-1. Troubleshooting Chart Problem Probable Cause/Corrective Action 1. Bedding dispenser or conveyor not operating. 1. Power ON/OFF selector switch positioned to OFF. Position to ON (refer to SECTION 3.2.8). 2. Red Unit STOP pushbutton pressed. Pull out (refer to SECTION 3.2.8). 3. Dispenser ON/OFF pushbutton positioned to OFF. Position to ON (refer to SECTION 3.2.8). 4. Use bedding recommended by manufacturer. 5. Burned out fuse. Verify and replace if necessary. 6. Verify MSP1 is not tripped. 7.
Table 6-1. Troubleshooting Chart (Cont’d) Problem 5. System operation very noisy. Probable Cause/Corrective Action 1. Chain may be too slack. Verify chain slack and tighten if necessary (refer to SECTION 5.4.4). 2. Lubricate sprockets and shaft with lithium-base grease (P117951-457). 3. Chain gear may be worn out. Inspect gears for abnormal wear. Change if necessary. 4. Gear setscrews may be loose. Tighten setscrews. 5. Sprocket shaft brass bushing may be worn out, causing abnormal gear wear.
7 REPLACEMENT PARTS AND PRODUCTS IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this bedding dispenser can be found in SECTION 1 of this manual. Do not operate the equipment until you have become familiar with this information. WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service personnel.
Table 7-1. Replacement Parts (Cont’d) Description Part Number 480 Volts FUSE, 2.25 Amp 117913-048 STARTER, Manual, 2.2 - 3.
