ZENITH SERIES INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed, please read all sections pertaining to the bed model before use. ETL/UL/CSA APPROVED UL 60601-1 IEC 60601-2-38 CSA 22.2 601.1 GF Health Products, Inc. - www.grahamfield.
This service manual covers the following Zenith Models: 76” & 80” Full Electric with Pedal Lock Caster System & Grid Decks = ZZ78174; 76” & 80” Full Electric with 4.00” Caster Lock System & Grid Decks = ZG78174 Basic American Medical Products 336 Trowbridge Drive Fond du Lac, WI 54937 For Zenith 7000 Bed Service Parts please contact our Customer Service Department at 1-800-365-2338 GF Health Products, Inc. 2935 Northeast Parkway Atlanta, GA 30360 www.grahamfield.
Zenith SeRieS TABLE OF CONTENTS IMPORTANT INFORMATION REGARDING YOUR BED Safety & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 Entrapment/Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Recommended Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Warning Labels and Environmental Specifications . . . . . . . . . . 7 SECTION A - BED SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Unpacking Your Bed . .
Zenith SeRieS IMPORTANT SAFETY AND WARNING INFORMATION ! This product is a variable height, adjustable mattress platform, which will provide comfort and convenience for residents/patients and caregivers in long term care settings. ! Beds manufactured by Basic American Medical Products are designed for use within an institutional healthcare environment (i.e. assisted living, skilled nursing, transitional care, rehabilitational care, etc.).
Zenith SeRieS IMPORTANT SAFETY AND WARNING INFORMATION ! The head/back and knee/foot decks can be lifted freely by hand for easy cleaning access when patients are not in the bed. If you lift the head/back or knee/foot deck for any reason, please take great care when lowering back down to the prone position - make sure that all body parts are clear of the space between the deck and the bed prior to slowly lowering any deck manually. To avoid injury, DO NOT LET DECKS FALL FREELY FROM ANY ANGLE.
Zenith SeRieS RECOMMENDED MAINTENANCE SCHEDULE Regular maintenance of the Long Term Bed is necessary to ensure continuing proper and safe operation. Please read and observe the following recommended maintenance schedule. RECOMMENDED INSPECTION PERIODS Inspect Every on Receipt 3 Months ITEM Every 6 Months Maintenance Inspection of All Components at Receipt of Shipment Make sure all parts/components are included (Please see “Unpacking The Bed”). X Check all bed components for obvious damage.
Zenith SeRieS TYPICAL SAFETY/WARNING BED LABELS The following warning labels have been placed on the bed to help protect you and the bed from damage. Please do not remove any labels from the bed. WARNING! DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED. FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY. ATTENTION: S’assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit.
Zenith SeRieS SECTION A ZENITH 7000 Bed Set-up Instructions GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS UNPACKING THE BED DISCARD 1. Middle Foam Block 2. Large Block 3. Large Cable Tie - CUT 4. Notched 2 x 4 Board 5. Small Side Blocks 6. Foam Wrapping 7. End Caps with Foam 8. Notched Leg Foam 9. Small Cable Tie - CUT • Make sure all parts/components are included. • Check all bed components for obvious damage. • Inspect the Power Supply Cord for any cuts and/ or damage. • Check to see all actuator/motor cables are routed and connected properly to the control box. KEEP 10.
Zenith SeRieS HEAD- AND FOOTBOARD ASSEMBLY 1. HEADBOARD INSTALLATION 2. FOOTBOARD INSTALLATION • The headboard comes with four pre-installed inserts - consider this the inside of the board. • The footboard comes with four pre-installed inserts - consider this the outside of the board. • Position 2 mounting tubes on the outside of the headboard with “L” facing inward. • Position 2 mounting tubes on the inside of the footboard with “L” facing outward.
Zenith SeRieS STANDARD MATTRESS RETAINER INSTALLATION (Using 2 Retainers 999-0844-124) 1. Determine if you need to position your bed in an 80” or 76” configuration (80” outside holes; 76” inside holes - see Closeups A & B). 4. On the head end, carefully squeeze the Mattress Retainer ends inward, toward the center of the retainer, and insert the ends into the proper holes (see Closeups A & B). 2.
Zenith SeRieS STANDARD WIREFORM WALLSAVER INSTALLATION WALLSAVER ASSEMBLY 1. Position the Wireform Wallsaver (Part 999-0844-180) with bent end facing upward and tab ends facing inward as shown at right. 2. Determine the position desired (See bottom of page). HEAD END 3.
Zenith SeRieS PLUGGING IN THE FOOTBOARD NURSE/STAFF CONTROL STEP 1 - ATTACHING THE FOOTBOARD You can order an optional Staff Control for the Zenith 7000 which includes a Staff Control Assembly and Shroud Cover pre-installed to the Footboard at the manufacturing facility. Staff Control Assembly To attach the Footboard assembly (with Staff Control) to the main frame rails, please see the instructions on Page 10 of this manual. STEP 2 - CONNECTING THE CABLES Please refer to DETAIL A shown below. a.
Zenith SeRieS ZENITH 7000 PENDANT/HAND CONTROLLER OPERATION The hand controller comes standard on the Zenith 7000 series and can be plugged into either side of the bed. The plug features a lock-on cap. A pendant holster for attaching to optional assist devices is also provided.
Zenith SeRieS BED OPERATIONS - NURSE/STAFF CONTROL PANEL When you purchase your boards directly from our company, you have the option of ordering a Nurse/Staff Control Assembly which would come pre-installed into the footboard at the manufacturing facility. Operations are listed below. 2 1 4 5 3 1 SELECT/HOLD BUTTON 9 8 6 7 12 10 13 11 HEAD/BACK FUNCTIONS 1. To raise the head/back deck to upright angle press Select #1 & #2 2. To lower the head/back deck to horizontal press Select #1 & #3 3.
Zenith SeRieS SECTION B ASSIST DEVICES Models ZZ78174 & ZG78174 GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS OPTIONAL PIVOT ASSIST BAR INSTALLATION & OPERATION KIT ZA85400 - (Sample shows bar positioned on left side of bed) 1. At the head end of the bed, position the Pivoting Assist Bar (#2) bracket over the Head Deck (#1) frame and align the two holes in the Assist Bar bracket with the two holes in the frame rail on either side of the head deck. Position the Assist Bar Bracket ON TOP of the Deck Frame, aligning holes in the bracket with holes in the frame. 2.
Zenith SeRieS OPTIONAL PLASTIC HALF RAIL INSTALLATION & OPERATION KIT ZA84200 - (Sample shows rail positioned on right side of bed) RH Plastic Half Rail Assembly (#2) 1. Position the Plastic Half Rail (#2) as shown, with the taller, straight edge toward the head end of the bed and arms angled toward center of the bed. 2. From the outside, insert the two welded pins (with grooves) on the rail arms into the two large holes in the side of the head deck. 3.
Zenith SeRieS OPTIONAL TRAPEZE SUPPORT INSTALLATION (The Trapeze Support is attached to the head section of the bed.) Please Order Kit Number ZA79000 Trapeze Support vertical support tube. (TMI Bar Sleeve would be inserted inside the tube.) +($' (1' 0DLQ )UDPH Use first holes in Trapeze Support to mount to main frame tubes. Use third hole from the end of the main frame tubes. 1.
Zenith SeRieS SECTION C Mechanical & Electrical Information GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS ZENITH 7000 MECHANICS ZENITH 7000 ELECTRICAL • Overall Bed Length (with brds & wallsaver) . . 82”/86” • Overall Bed Width (with boards) . . . . . . . . . . . 36.00” • Maximum Height* . . . . . . . . . . . . . . . . . . . . . . 30.00” • Minimum Height* . . . . . . . . . . . . . . . . . . . . . . . 8.00” • Maximum Head/Back Deck Angle . . . . . . . . . . . . 70° • Maximum Knee/Foot Deck Angle . . . . . . . . . . . . 30° • Maximum Safe Working Load . . . . . . . . . . . 500 lbs.
Zenith SeRieS ZENITH 7000 SERIES ELECTRICAL COMPONENTS Plug-in for Optional Battery Backup Control/Junction Box Part # 999-0844-300A Quantity = 1 Box and cable color = White Pendant/Hand Controller Part # 999-0808-305 Quantity = 1 Pendant & Alligator Clip Part # 999-0808-112 (included with your bed) To order a 3-prong detachable power cable, please use Part # 999-0844-208.
Zenith SeRieS u ZENITH 7000 SERIES ELECTRICAL CABLING POWER CABLE T-CABLE HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) BLACK CONTROL CABLE GROUND WIRE Ground Wire III IIII White HI/LO (Ft.) Cable II u White HI/LO (Hd.
Zenith SeRieS SECTION D SERVICE/REPLACEMENT PARTS GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS SERVICE/REPLACEMENT PART RECORD (Page 1) DECKING Part Number Description QTY 999-0844-920SP Head/Back Deck & Hardware Pack 1 Deck 999-0844-930SP OR - Foot Deck & Hardware Pack 1 Deck 999-0844-940SP OR - Knee Deck & Hardware Pack 1 Deck Deck Hardware Pack - INCLUDES . . .
Zenith SeRieS SERVICE/REPLACEMENT PART RECORD (Page 2) SINGLE T-CABLE Part Number Description QTY 999-0844-201SP White Single “T” Control Cable 1 Pack “T” Cable Hardware Pack - INCLUDES . . .
Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS END OF BLACK CONTROL CABLE (BLACK) FOOT-END OF T-CABLE (WHITE) CONTROL BOX FOOT-END HI/LO MOTOR LONGER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE & CAP HEAD-END HI/LO MOTOR FOOT END FOOT/KNEE MOTOR HEAD MOTOR LONG “T” OF T-CABLE SECURED TO ROD AND MAIN FRAME BRACKET WITH CABLE TIES SHORTER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE HEAD END CABLE PROTECTION GROMMET IN SEAT PAN KEY HOLE POWER CABLE PLUG AT HEAD END POWER CA
Zenith SeRieS REPLACEMENT OF 9V BATTERY & OPTIONAL BATTERY BACKUP CHARGER AND BATTERY PACK REPLACING YOUR INTERNAL 9V BATTERY: 1. Remove battery cover on the underside of your control box by unscrewing the two phillips screws as shown. 2. Remove the existing battery connected to the Connector Cable from the battery slot. 3. Unplug the existing battery and discard. Plug in the new battery to the Connector Cable and reinsert into slot. Replace battery cover.
Zenith SeRieS SECTION E FRAMING SERVICE PARTS For All 7000 Bed Models GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - DECKING HEAD DECK TO MAIN FRAME SEAT PAN BRACKETS Seat Pan Bracket (or second Deck Bracket) DETAIL OF DECK ATTACHMENT (Similar for all decks) KNEE DECK TO MAIN FRAME SEAT PAN BRACKETS FOOT DECK TO KNEE DECK MOUNTING BRACKETS DETAIL OF EDEMA RATCHET RE-ATTACHMENT (Use existing ratchets and hardware) 1. TO ORDER A REPLACEMENT HEAD DECK USE SERVICE PACK 999-0844-920SP (includes deck, mounting hardware & installation instruction sheet). 2.
Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM MAIN FRAME CAPPING HEAD END FOOT END CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON THE BED - SEE BOTTOM OF PAGE 26 FOR ORDER NUMBERS) GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM CAPPING ON HEAD, KNEE, AND FOOT DECKS CAPPING ON ARMS & LEGS 2X 100-4700-018 End Caps 2X 100-4700-018 Rectangular End Caps 4X 100-4715-011 Round End Caps 2X 100-4700-021 Rectangular End Caps CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON THE BED - SEE BOTTOM OF PAGE 26 FOR ORDER NUMBERS) GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS SECTION E TROUBLESHOOTING All ZENITH 7000 Models GF Health Products, Inc. - www.grahamfield.
Zenith SeRieS ZENITH 7000 ELECTRONIC TROUBLESHOOTING QUICK REFERENCE The Zenith 7000 Series beds use a 4-motor system with ILCON electronics. NO POWER 1. Check Outlet. 2. Unplug Power Cord and Check following . . . a. Check Power Cord for damage or pinching. b. Check short black, Control Box Cable for damage or pinching. c. If any cables are damaged, replace immediately. PENDANT NOT WORKING (BUT STAFF CONTROL WORKS) 1. Are functions locked out on Staff Control? 2. Check all Pendant and T-Cable connections.
Zenith SeRieS ZENITH 7000 ELECTRONIC TROUBLESHOOTING QUICK REFERENCE HEAD OR FOOT MOTOR MALFUNCTIONING (DECK DOES NOT GO UP AND/OR DOWN) 1. Check All Motor Cable Connections. 2. Check Motor Condition - Cracked Housing, Scratches, Bent Shaft, etc. 3. Is Function Locked Out on Staff Control? 4. HI/LO & Foot Works, But Head Does Not . . . a. Unplug Power Cord. b. Remove Cord Guard at Control Box. c. Switch Head & Foot Motor Cables at the Control Box. d. Replug Power Cord and Test. 5.
Zenith SeRieS TROUBLESHOOTING/REPLACING THE STAFF CONTROL 1. REMOVING AND REPLACING THE STAFF CONTROL ASSEMBLY 6WDII &RQWURO $VVHPEO\ a. UNPLUG THE POWER CORD FROM THE WALL OUTLET. b. Unscrew the four Phillips Screws (#1) that attach the Shroud (cable cover) to the footboard and set aside. c. At the foot end of the bed, unscrew the retaining cap on the T-Cable (#3) and unplug the two cables. 6WDII &RQWURO %HYHO 6FUHZV )RRW %RDUG ZLWK FXWRXW d.
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Zenith SeRieS LONG TERM CARE BEDS LIMITED WARRANTY Products manufactured by Basic American Medical Products are warranted to the original purchaser to be free of defects in material and workmanship for the warranty period listed below commencing from the date of shipment.
336 Trowbridge Dr. • Fond du Lac, WI 54937 Customer Service: 1.800.365.2338 • Fax: 920.929.8213 www.grahamfield.com © 2013 GF Health Products, Inc. All Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products, Inc.
