ZENITH SERIES Model ZZ78174 shown INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed, read all sections pertaining to the bed model before use. ETL/UL/CSA APPROVED UL 60601-1 IEC 60601-2-38 CSA 22.2 601.1 GF Health Products, Inc. - www.grahamfield.
This service manual covers the following Zenith Models: 76" and 80" Full Electric with Pedal Lock Caster System and Grid Decks = ZZ78174; 76" and 80" Full Electric with 4.00" Caster Lock System and Grid Decks = ZG78174 Basic American Medical Products 336 Trowbridge Drive Fond du Lac, WI 54937 For Zenith 7000 Bed service parts, contact our Customer Service Department at 770-368-4700 Manufactured by: GF Health Products, Inc. 2935 Northeast Parkway Atlanta, GA 30360 www.grahamfield.
ZENITH SERIES TABLE OF CONTENTS IMPORTANT SAFETY AND WARNING INFORMATION............................................4 IMPORTANT SAFETY AND WARNING INFORMATION.......................................... 5 ENTRAPMENT AND COMPLIANCE INFORMATION.............................................. 5 RECOMMENDED MAINTENANCE.......................................................................... 6 OPERATING CONDITIONS......................................................................................
ZENITH SERIES IMPORTANT SAFETY AND WARNING INFORMATION ! ! ! ! ! ! ! ! ! ! This product is a variable height, adjustable mattress platform, which will provide comfort and convenience for residents/patients and caregivers in long term care settings. The MAXIMUM SAFE WORKING LOAD for the Zenith 7000 Bed with weight evenly distributed, including bedding, resident/patient, support surface, and all accessories, is 500 lb. ! ! NEVER operate the bed if a Power Cord or Plug is damaged or not working properly.
ZENITH SERIES IMPORTANT SAFETY AND WARNING INFORMATION ! ! The head/back and knee/foot decks can be lifted freely by hand for easy cleaning access when patients are not in the bed. If you lift the head/back or knee/ foot deck for any reason, take great care when lowering back down to the prone position - ensure all body parts are clear of the space between the deck and the bed prior to slowly lowering any deck manually. To avoid injury, DO NOT LET DECKS FALL FREELY FROM ANY ANGLE.
ZENITH SERIES RECOMMENDED MAINTENANCE Regular maintenance of the Long Term Bed is necessary to ensure continuing proper and safe operation. Read and observe the following recommended maintenance schedule. RECOMMENDED INSPECTION PERIODS ITEM Inspect on Receipt Every 3 Months Every 6 Months Maintenance Inspection of All Components at Receipt of Shipment Ensure all parts/components are included (see “Unpacking The Bed”). X Check all bed components for obvious damage.
ZENITH SERIES The following warning labels have been placed on the bed to help protect you and the bed from damage. Do not remove any labels from the bed. WARNING! DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED. FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY. ATTENTION: S’assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit. Ne pas inspecter le dessous du lit pourrait entrainer des dommages materiels et des risques de blessures.
ZENITH SERIES SECTION A: BED SETUP INSTRUCTIONS UNPACKING THE BED • • • • DISCARD 1. 2. 3. 4. 5. 6. 7. 8. 9. Ensure all parts/components are included. Check all bed components for obvious damage. Inspect the Power Cord for cuts or damage. Ensure all actuator/motor cables are routed and connected properly to the control box. KEEP Middle Foam Block Large Block Large Cable Tie - CUT Notched 2 x 4 Board Small Side Blocks Foam Wrapping End Caps with Foam Notched Leg Foam Small Cable Tie - CUT 10.
ZENITH SERIES HEADBOARD AND FOOTBOARD ASSEMBLY 1. HEADBOARD INSTALLATION • The headboard comes with four pre-installed inserts - consider this the inside of the headboard. • Position two mounting tubes on the outside of the headboard with “L” facing inward. • Align the mounting tube top holes with the headboard top holes. • Insert a 40mm long socket head cap screw through each of the top holes and bottom holes and screw into each insert. Tighten with the hex key included in the kit.
ZENITH SERIES STANDARD MATTRESS RETAINER INSTALLATION (USING 2 RETAINERS 999-0844-124) 1. Determine if you need to position your bed in an 80" or 76" configuration (80" outside holes; 76" inside holes - see Details A and B). 2. On the foot end, carefully squeeze the Mattress Retainer ends inward, toward the center of the retainer, and insert the ends into the proper holes (see Details A and B).
ZENITH SERIES STANDARD WIREFORM WALLSAVER INSTALLATION WALLSAVER ASSEMBLY 1. Position the Wireform Wallsaver (Part no. 999-0856-180SP) with bent end facing upward and tab ends facing inward as shown at right. 2. Determine the position desired (see bottom of page). 3. Gently squeeze the wallsaver tab ends inward toward the center of the wallsaver and, holding the tabs parallel with the caster base holes (see DETAIL A), slide the tabs into the holes while letting the wallsaver gently expand outward.
ZENITH SERIES PLUGGING IN THE FOOTBOARD STAFF CONTROL STEP 1 - ATTACHING THE FOOTBOARD You can order an optional Staff Control for the Zenith 7000 which includes a Staff Control Assembly and Shroud Cover pre-installed on the Footboard at the manufacturing facility. To attach the Footboard assembly (with Staff Control) to the main frame rails, see the instructions on Staff Control page 9 of this manual. Assembly STEP 2 - CONNECTING THE CABLES: REFER TO DETAIL A BELOW 1.
ZENITH SERIES HAND CONTROL PENDANT OPERATION The Hand Control Pendant comes standard on the Zenith 7000 series and can be plugged into either side of the bed. The plug features a lock-on cap. A pendant holster for attaching to optional assist devices is also provided.
ZENITH SERIES BED OPERATIONS - STAFF CONTROL PANEL When you purchase your boards directly from our company, you have the option of ordering a Staff Control Assembly which would come pre-installed in the footboard at the manufacturing facility. Operations are listed below. 2 4 5 3 1 9 8 6 7 12 10 13 11 HEAD/BACK FUNCTIONS 1 SELECT/HOLD BUTTON 2 HEAD/BACK UP BUTTON 2. To lower the head/back deck to horizontal press 1 and 3. 3 HEAD/BACK DOWN BUTTON 3.
ZENITH SERIES SECTION B: ASSIST DEVICES OPTIONAL PIVOTING ASSIST BAR INSTALLATION AND OPERATION KIT ZA85400 - (Illustration shows bar positioned on left side of bed) 1. At the head end of the bed, position the Pivoting Assist Bar (#2) bracket over the Head Deck (#1) frame and align the two Assist Bar bracket holes with the two frame rail holes on either side of the head deck. Position the Assist Bar Bracket ON TOP of the Deck Frame, aligning holes in the bracket with holes in the frame. 2.
ZENITH SERIES OPTIONAL PLASTIC HALF RAIL INSTALLATION AND OPERATION KIT ZA84200 - (ILLUSTRATION SHOWS RAIL POSITIONED ON RIGHT SIDE OF BED) RH Plastic Half Rail Assembly (#2) 1. Position the Plastic Half Rail (#2) as shown, with the taller, straight edge toward the head end of the bed and arms angled toward the center of the bed. 2. From the outside, insert the two welded grooved pins on the rail arms into the two large holes in the side of the head deck. 3.
ZENITH SERIES OPTIONAL TRAPEZE SUPPORT INSTALLATION (THE TRAPEZE SUPPORT IS ATTACHED TO THE HEAD SECTION OF THE BED.) ORDER KIT NUMBER ZA79000 Trapeze Unit ZA78100 (includes the bar, chain, triangle, and support) is ordered separately. Use first holes in Trapeze Support to mount to main frame tubes. Use third hole from the end of the main frame tubes. 1.
ZENITH SERIES SECTION C: MECHANICAL AND ELECTRICAL INFORMATION ZENITH 7000 MECHANICS NOTE: ALL DIMENSIONS ARE ±.25 INCHES • Overall Bed Length (with boards and wallsaver). 82"/86" • Overall Bed Width (with boards). . . . . . . . . . . . . 36.00" • Maximum Height*. . . . . . . . . . . . . . . . . . . . . . . . 30.00" • Minimum Height* . . . . . . . . . . . . . . . . . . . . . . . . . 7.95" • Maximum Head/Back Deck Angle . . . . . . . . . . . . . 70° • Maximum Knee/Foot Deck Angle. . . . . . . .
ZENITH SERIES ZENITH 7000 SERIES ELECTRICAL COMPONENTS Plug for Optional Battery Backup Control/Junction Box Part # 999-0844-300SP Quantity = 1 Box and cable color = White Hand Control Pendant Part # 999-0775-305SP Quantity = 1 To order a replacement 3-Prong Power Cord: Part # 999-0844-208SP Quantity = 1 Color = White Short Control Cable Part # 999-0844-200SP Quantity = 1 Color = Black Head Motor/Actuator Part # 999-0844-052SP Quantity = 1 Color = White Casing 9 Pin DIN Plug for Control Box Phone Jack
ZENITH SERIES ZENITH 7000 SERIES ELECTRICAL CABLING White HI/LO (Head) Cable III IIII White HI/LO (Foot) Cable II White Foot Motor Cable 9V Battery Compartment I White Head Motor Cable Control Cable (crown) Head - Port I Foot - Port II HI/LO (Foot) - Port III HI/LO (Head) - Port IIII Black Control Cable POWER CORD T-CABLE HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) BLACK CONTROL CABLE GROUND WIRE Optional Battery Backup Plug-in Ground Wire Power Cord Plug-in NOTE: 9V Battery inc
ZENITH SERIES SECTION D: SERVICE/REPLACEMENT PARTS SERVICE/REPLACEMENT PART RECORD (Page 1) DECKING Part Number Description QTY 999-0844-920SP Head/Back Deck and Hardware Pack 1 Deck 999-0844-930SP OR - Foot Deck and Hardware Pack 1 Deck 999-0844-940SP OR - Knee Deck and Hardware Pack 1 Deck Deck Hardware Pack - INCLUDES . . .
ZENITH SERIES SERVICE/REPLACEMENT PART RECORD (Page 2) SINGLE T-CABLE Part Number Description 999-0844-201SP Separate Hardware Pack 999-0844-993 QTY White Single T Control Cable 1 Pack T Cable Hardware Pack - INCLUDES . . .
ZENITH SERIES SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS END OF BLACK CONTROL CABLE (BLACK) FOOT-END OF T-CABLE (WHITE) CONTROL BOX FOOT-END HI/LO MOTOR LONGER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE AND CAP HEAD-END HI/LO MOTOR FOOT END FOOT/KNEE MOTOR HEAD MOTOR LONG “T” OF T-CABLE SECURED TO ROD AND MAIN FRAME BRACKET WITH CABLE TIES SHORTER SIDE OF T-CABLE WITH PUSH CABLE TIE IN SMALL HOLE HEAD END CABLE PROTECTION GROMMET IN SEAT PAN KEY HOLE POWER CORD PLUG AT HEAD END 1.
ZENITH SERIES REPLACEMENT OF 9V BATTERY AND OPTIONAL BATTERY BACKUP CHARGER AND BATTERY PACK REPLACING YOUR INTERNAL 9V BATTERY: 1. Remove battery cover on the underside of your control box by unscrewing the two Phillips screws as shown. 2. Remove the existing battery connected to the Connector Cable from the battery slot. 3. Unplug the existing battery and discard. Plug in the new battery to the Connector Cable and reinsert into slot. Replace battery cover.
ZENITH SERIES SECTION E: DECK/MECHANICAL SERVICE PARTS SERVICE/REPLACEMENT PARTS DIAGRAM - DECKING HEAD DECK TO MAIN FRAME SEAT PAN BRACKETS DETAIL OF DECK ATTACHMENT (Similar for all decks) KNEE DECK TO MAIN FRAME SEAT PAN BRACKETS DETAIL OF EDEMA RATCHET REATTACHMENT (Use existing ratchets and hardware) 1. TO ORDER A REPLACEMENT HEAD DECK USE SERVICE PACK 999-0844-920SP (includes deck, mounting hardware, and installation instruction sheet). 2.
ZENITH SERIES SERVICE/REPLACEMENT PARTS DIAGRAM MAIN FRAME CAPPING HEAD END FOOT END CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS) GF Health Products, Inc. - www.grahamfield.
ZENITH SERIES SERVICE/REPLACEMENT PARTS DIAGRAM HEAD, KNEE, AND FOOT DECK CAPPING CAPPING ON ARMS AND LEGS 2X 100-4700-018 End Caps 2X 100-4700-018 Rectangular End Caps 4X 100-4715-011 Round End Caps 2X 100-4700-021 Rectangular End Caps CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS) GF Health Products, Inc. - www.grahamfield.
ZENITH SERIES SECTION F: TROUBLESHOOTING ELECTRONIC TROUBLESHOOTING QUICK REFERENCE To troubleshoot the Zenith 7000 Series Bed, follow the steps below in the order shown to determine the cause of the problem and appropriate component replacement: HEAD, FOOT, OR HI/LO MOTOR DOES NOT GO UP AND/OR DOWN: 1. Verify that there is power in the wall outlet. 2. Inspect all cables for pinched or damaged insulation. Check all motor and power cable connections. 3.
ZENITH SERIES HEAD AND FOOT DECK FUNCTION PROPERLY, BUT ONE OR BOTH HI/LO MOTORS DOES NOT: This may occur if for some reason the system has lost the known position of one or both of the HI/LO motors. If so, it will need to be resynchronized to correct it. When this happens, one or both HI/LO motors may run in very small amounts if at all. To correct for lost position: 1. Unplug bed power cord for 15 seconds and then plug it back in. 2. Press Hand Control Pendant buttons only in this specific sequence: a.
ZENITH SERIES TROUBLESHOOTING — REPLACING THE STAFF CONTROL ! ALWAYS UNPLUG THE POWER CORD BEFORE PERFORMING MAINTENANCE ON THE BED. Staff Control 1. Unplug the power cord from the wall outlet. Assembly 2. Unscrew the four Phillips screws (#1) that attach the shroud (cable cover) to the footboard and set aside. 3. At the foot end of the bed, unscrew the (#2) T-Cable retaining cap (#3) and unplug Staff Control the two cables. Bevel Footboard Screws with cutout 4.
ZENITH SERIES LIMITED WARRANTY SCOPE OF WARRANTY GF Health Products, Inc. (“GF”) warrants to the original purchaser only that it will replace or repair components, at GF’s sole discretion, that are defective in material or workmanship under normal use and service. All warranties are conditioned upon the proper use of the products strictly in accordance with good commercial practice and applicable GF instructions and manuals, including proper use and maintenance.
ZENITH SERIES ENTIRE WARRANTY, EXCLUSIVE REMEDY AND CONSEQUENTIAL DAMAGES DISCLAIMER THIS WARRANTY IS GF’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. GF MAKES NO IMPLIED WARRANTIES OF ANY KIND INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
ZENITH SERIES NOTES: GF Health Products, Inc. - www.grahamfield.
ZENITH SERIES NOTES: GF Health Products, Inc. - www.grahamfield.
ZENITH SERIES NOTES: GF Health Products, Inc. - www.grahamfield.
www.grahamfield.com GF Health Products, Inc. 2935 Northeast Parkway Atlanta, Georgia 30360 Customer Service: phone 770-368-4700, fax 770-368-2386 © 2013 GF Health Products, Inc., All Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products, Inc.
