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Robo-Assist™ Accessory

Kit 85607617 For use with BaseLine™ by COATS Tire Changers

READ these instructions before placing unit in

service. KEEP these and other materials delivered

with the unit in a binder near the machine for ease

of reference by supervisors and operators.

Installation Instructions

Operating Instructions

with Parts Identiﬁ cation

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688/6359 www.baselinebycoats.com Manual Part No.: 85607624 01

HENNESSY INDUSTRIES INC. Manufacturer of AMMCO

, COATS

, BaseLine™ and BADA

Automotive Service Equipment and Tools. Revision: 02/12

This is a supplement to your operating manual and covers the installation and use of the Robo-Assist accessory.

If you do not have your original operating manual, please call BaseLine by Coats at 1-800-688-6359 to request

an additional copy.

Summary of content (12 pages)

PAGE 1
Robo-Assist™ Accessory Kit 85607617 For use with BaseLine™ by COATS Tire Changers This is a supplement to your operating manual and covers the installation and use of the Robo-Assist accessory. If you do not have your original operating manual, please call BaseLine by Coats at 1-800-688-6359 to request an additional copy. Installation Instructions Operating Instructions with Parts Identification READ these instructions before placing unit in service.
PAGE 2
Installation Instructions 1. Before beginning any work, clear the area and position the machine for easy access. Disconnect all power sources, both air and electricity inputs. Allow any stored air in the reservoir to escape by depressing the inflate valve. 4. Next, remove nut on the bolt supporting the swing arm pivot system. With the new 14-inch (356 mm) long bolt push the old bolt out. Make sure the small washer is on the head of the new bolt.
PAGE 3
6. Locate arm with valve assembly, install the 10 1/2inch (267 mm) long bolt with head through the bottom side, slide pivot pin over bolt and attach nut with only one turn. 8. Next, using large wrenches, tighten the assembly to 240 ft. pound torque (very tight). Again, even though the bolt is very tight, the assembly should be free to rotate. Figure 8 - Tighten the swing arm bolt. 9. Slide the cylinder through the cylinder arm bushing, aligning the cylinder for set screw installation.
PAGE 4
11. Grease the steel ball and place it in the bottom of the assist tool. 14. Attach hose clamps to arms. Next, unwrap the hose from valve, guide through hose clamps; and, with the hose pushed over the barbed fitting, tighten hose clamps by pulling clamp tabs off. Route and Connect Hose C C Figure 11 - Place greased ball in bottom of assist tool. 12. Next, install the assist tool onto the cylinder shaft using the roll pin. Figure 14 - Route hose and tighten hose clamps. Roll Pin 15.
PAGE 5
Operating Instructions (with Robo-Assist™) This unit must be properly operated and properly maintained to help avoid accidents that could damage the unit and injure the operator or bystanders. This section of the Operating Instructions manual review basic operations and use of controls. These instructions should be reviewed with all employees before they are allowed to work with the machine. Keep these instructions near the machine for easy reference.
PAGE 6
2. Pull the bead loosener shoe away from the machine and roll wheel into position. The valve stem should be in the 2 o’clock position to accommodate a possible asymmetric safety hump type rim. Position the bead loosener shoe against the tire next to, but not on, the rim. Press the bead loosener foot pedal to actuate the shoe and loosen the bead. It may be necessary to loosen the bead in multiple locations around the tire (figure 3). 4.
PAGE 7
5. Depress the tire sidewall downward with the aid of the assist foot providing clearance for the mount/ demount head to be positioned (figure 7). Move swing arm into place. Increase the horizontal distance between the demount head and the wheel an additional 1/16 to 1/8 inch with the adjustment knob. 8. Place the assist foot opposite the demount head and push the bead into drop center. Insert bead lifting tool between knob on demount tool and tire bead (Figure 10).
PAGE 8
11. Demount lower bead. Pay close attention to sensor/transmitter location, and position it just before the demount tool when starting the lower bead demount procedure (Figure 12). Mounting 1. Lubricate both tire beads liberally. Performance tires will require more lubrication than standard passenger car tires. 2. Mount the lower bead. In most cases, the lower bead will mount easily. AE: Mounting the top bead can be very difficult when mounting new tires on performance and custom wheels.
PAGE 9
Robo-Assist™ Maintenance A. Grease the Robo-Assist to maintain smooth rotation. Grease fittings have been provided at the pivot joints. B. Check bolt torque periodically at pivot joints. Proper Torque is 240 ft. lbs. Maintain Bolt Torque at 240 ft. lbs.
PAGE 10
Parts Identification Kit 85607617 Robo-Assist™ Accessory ITEM PART NO. 1 85607622 2 905563 3 8301017 4 7000230 5 8183637 6 8181983 7 *** 8 85607946 9 8181996 10 8106301 11 8182044 12 8183649 13 8184226 14 8182016 15 8100994 16 8560761802 17 8560761901 18 8181038 19 8183703 21 8182457 10 • DESCRIPTION Plastic Hold Down Foot Roll Pin, 1/4" Dia x 1-1/2" Dia. Steel Ball, 1/2" Rubber Hand Grip, 1/2" 2" Ext. Retaining Ring 10-24 x 3/4 Lg.
PAGE 11
7 45 1 5 2 46 47 3 2 48 4 3 5 49 4 Robo-Assist Assy VALVE Valve ROBO ARM ASSEMBLY ITEM PART NO.