Manual Index INSTALLATION MANUAL Submersible Centrifugal Grinder Pump Series: PGPT 1 HP, 3450 RPM, 60 Hz. Patent Pending IMPORTANT! A Crane Co. Company Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. 420 Third Street Piqua, Ohio 45356 Phone: (937) 778-8947 Fax: (937) 773-7157 www.
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: WARNING! - DO NOT pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. Do not block or restrict discharge hose, as discharge hose may whip under pressure.
Submersible Centrifugal Grinder Pump USER GUIDE Congratulations on your purchase of a Barnes PGPT Grinder Pump. With proper care and by following a few simple guidelines your grinder pump will give you many years of dependable service. Use and Care The Barnes PGPT Grinder Pump station is designed to handle routine, domestic sewage. Solid waste materials should be thrown in the trash.
PUMP SPECIFICATIONS: DISCHARGE ....................... 1¼” NPT SCH 80, 300 Series SS CHECK VALVE ................... 1¼” NPT Cast Iron Style ................ Flapper with Integrated Anti-Siphon LIQUID TEMPERATURE .... 104°F (40°C) Continuous MOTOR HOUSING ............. Cast Iron ASTM A-48, Class 30 VOLUTE .............................. Cast Iron ASTM A-48, Class 30 SEAL PLATE ...................... Cast Iron ASTM A-48, Class 30 IMPELLER .......................... Stainless Steel SHREDDING RING .............
MODEL NO HP VOLT PH NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CODE TYPE CORD O.D. ± .02 (.5) in (mm) WINDING RESISTANCE MAIN -- START (ohms) PGPT1022 1 240 1 K 12.5 35.0 14/3 SOW .61 (15.5) 1.5 - 3.3 PGPT1022A 1 240 1 K 12.5 35.0 14/3 SOW .61 (15.5) 1.5 - 3.3 Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor.
RECEIVING/UNPACKING: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. Unpack pump and record pump serial and model number before installing. If the manual is removed from the packaging, do not lose or misplace. STORAGE: Short Term- For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months.
Wire Size - If additional cable is required consult a qualified electrician for proper wire size. CABLE CONNECTIONS: Pump Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression flange until flush with motor housing.
WIRING DIAGRAM FIGURE 5 8
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER. NOTE: Not all problems and corrections will apply to each pump model. CAUSE CORRECTION Pump will not run 1.
EXPLODED VIEW FIGURE 6 10
PARTS LIST Seal/Overhaul Kit .................. p/n 138085A Cutter Kit ............................... p/n 138086A Shim Kit ................................. p/n 138087A ITEM 1 2 3 4 5 6 7 8 13 14 15 20 21 22 23 24 QTY 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 8 1 25 28 29 30 31 33 1 1 1 1 1 1 34 A/R 35 36 37 38 39 40 41 42 45 46 47 48 49 1 1 16 14 2 1 1 2 1 1 4 1 5 PART NO.
Notes
Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you speci•c legal rights, and there may also be other rights which vary from state to state.
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
A Crane Co.
Submersible Pumps Resistance of cable and pump motor (measured at pump control): Red-Black:_______Ohms(•) Red-White:_______Ohms(•) White-Black:_______Ohms(•) Resistance of Ground Circuit between Control Panel and outside of pump:__________Ohms(•) MEG Ohms check of insulation: Red to Ground: _________ White to Ground: __________ Black to Ground: ____________ Operational Checks Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________ Does check valve operate properly? YES___ NO
