INSTALLATION INSTRUCTIONS WALL MOUNTED PACKAGE AIR CONDITIONERS MODELS WA4822 WA4823 WA6022 WA6023 WA602N Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead just as planned.
CONTENTS Getting Other Information and Publications............ 1 Wall Mount General Information .............................. 2 Air Conditioning Wall Mount Model Nomenclature.... 2 Shipping Damage...................................................... 6 General .................................................................. 6 Duct Work.................................................................. 6 Condensate Drain ..................................................... 6 Filters ....................
Getting Other Information and Publications These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. For more information, contact these publishers: ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave. N.W.
WALL MOUNT GENERAL INFORMATION AIR CONDITIONING WALL MOUNT MODEL NOMENCLATURE MODEL NUMBER WA 60 2 3 A 10 X N X X CAPACITY 60 - 5 Ton REVISIONS COLOR OPTIONS X - Beige (Standard) 1 - White 2 - Mesa Tan 4 - Buckeye Gray KW FEATURE CODE 3 - 3 ton air openings on 5 ton cabinet 2 - 2 ton air openings on 5 ton cabinet VOLTS & PHASE A - 230/208/60/1 B - 230/208/60/3 CONTROL MODULES X A VENTILATION OPTIONS B - Blank-off Plate COIL OPTIONS X - Standard 1 - Phenolic Coated Evaporator 2 - Phenolic C
Manual 2100-348D Page 5 of 21 FIGURE 1 UNIT DIMENSIONS WA602N, WA6023, WA4823 ONLY MIS-1348
Manual 2100-348D Page 6 of 21 FIGURE 2 UNIT DIMENSIONS WA6022, WA4822 ONLY MIS-1442
Manual 2100-348D Page 7 of 21 44 44 55 32 34 44 44 55 32 34 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WA4823B00, B0Z 230/208-3 WA6022A00, A0Z A05 230/208-1 A 10 WA6022B00, B0Z 230/208-3 B 09 WA6023A00, A0Z A05 230/208-1 A 10 WA6023B00, B0Z 230/208-3 B 09 WA602NA00, A0Z A05 230/208-1 A 10 WA602NB00, B0Z 230/208-3 B 09 45 45 60 60 60 45 45 60 60 60 45 45 60 60 60 35 8 8 8 8 6 10 10 10 10 10 10 10 10 10 10 8 8 6 8 8 10 10 10 10 10 10 10 10 10 8 8 8 8 6 8 8 8 8 N/A N/A N/A N/A N/A N/
SHIPPING DAMAGE Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent. GENERAL The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. The refrigerant system is completely assembled and charged. All internal wiring is complete.
INSTALLATION INSTRUCTIONS WALL MOUNTING INFORMATION 1. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 1 or 2. Figure 1 is for models WA4823, and WA6023. Figure 2 is for Models WA4822 and WA6022. 2. On wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration. WARING Fire hazard can result if 1/4 inch clearance to combustible materials for supply air duct is not maintained.
Manual 2100-348D Page 10 of 21 FIGURE 3 MOUNTING INSTRUCTIONS WA602N, WA6023, WA4823 ONLY MIS-1349
Manual 2100-348D Page 11 of 21 FIGURE 4 MOUNTING INSTRUCTIONS WA6022, WA4822 ONLY MIS-1444
FIGURE 5 ELECTRIC HEAT CLEARANCE SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES. MIS-277 WARNING A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first 3 feet of ducting. It is important to insure that the 1/4 inch minimum spacing is maintained at all points.
FIGURE 6 WALL MOUNTING INSTRUCTIONS SEE FIGURE 3 – MOUNTING INSTRUCTIONS WALL STRUCTURE FACTORY SUPPLIED RAIN FLASHING. MOUNT ON UNIT BEFORE INSTALLATION SUPPLY AIR OPENING SUPPLY AIR OPENING SUPPLY AIR OPENING RETURN AIR OPENING RETURN AIR OPENING RETURN AIR OPENING BOTTOM MOUNTING BRACKET. MOUNT ON WALL BEFORE INSTALLING UNIT. MIS-548 FIGURE 7 WALL MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS, FIGURE 1, FOR ACTUAL DIMENSIONS ATTACH TO TOP PLATE OF WALL 1.
FIGURE 8 COMMON WALL MOUNTING INSTALLATIONS FREE AIR FLOW NO DUCT FALSE WALL INSTALLATION DUCTED SUPPLY RETURN AT UNIT CLOSET INSTALLATION MIS-550 Manual 2100-348D Page 14 of 21
WIRING – MAIN POWER Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR” type circuit breaker size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there may be two field power circuits required. If this is the case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire.
FIGURE 9 UNIT 24V TERMINAL BOARD MIS-1373A Manual 2100-348D Page 16 of 21
START UP IMPORTANT INSTALLER NOTE For improved start up performance wash the indoor coil with a dish washing detergent. CRANKCASE HEATERS These units are not provided with crankcase heat. These units utilize scroll compressors which do not require crankcase heat in this application. HIGH PRESSURE SWITCH The models are supplied with a remote reset high pressure switch. If tripped, this pressure switch may be reset by turning the thermostat off then back on again. SERVICE HINTS 1.
High Pressure Switch and Lockout Sequence ADJUSTMENTS If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
TROUBLESHOOTING FAN BLADE SETTING DIMENSIONS REFRIGERANT CHARGE Shown in Figure 10 is the correct fan blade setting dimension for proper air delivery across the outdoor coil. The correct system R-22 charge is shown on the unit rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6” from compressor) as shown in Table 7.
TABLE 9 MAXIMUM ESP OF OPERATION ELECTRIC HEAT ONLY MODELS ESP A 05 A 10 B 09 WA6023 - ONLY .4 .3 .3 Values shown are for units equipped with standard 1” throwaway filters or 1” washable filters. Derate ESP by .15 for 2” pleated filters. TABLE 10 PRESSURE TABLE COOLING Model Air Temperature Entering Outdoor Coil °F Return Air Temperature Pressure 75 80 85 90 95 75 deg. D B 62 deg. WB Low S i de High Side 71 233 72 247 74 262 75 278 76 295 77 313 78 331 78 351 79 371 80 deg.
CMC-15 Start Kit X WMCB-09A WMCB-07B WMCB-08A WMCB-05B Circuit Breaker Kit Circuit Breaker Kit Circuit Breaker Kit Circuit Breaker Kit X WA4823B, WA4822B Description WA4823A, WA4822A Part Number WA6023B, WA6022B WA6023A.
