RLM G5 Se rv i ce Ma nua l R9010020 IVS TECHNOLOGIES www.ivstechnologies.com ZI La Montjoie 1, rue des Drapiers 93210 LA PLAINE SAINT-DENIS Tél.
Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: events@barco.com Visit us at the web: www.barco.
Copyright © All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco. Guarantee and Compensation Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee.
Table of contents TABLE OF CONTENTS 1. General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 RLM R5 Performer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 9. Technical Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 9.1 Power Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 9.1.
1. General Information 1. GENERAL INFORMATION 1.1 RLM R5 Performer Commercial Brochure See next pages for contents.
1.
RLM G5 Performer With its compact design and sealed optics, the RLM G5 PERFORMER is an ideal all-round projector suitable to both the rental as well as staging markets. Feature-rich and ready to use, the RLM G5 PERFORMER allows everything from seamless switching to picture-in-picture and enables you to show up to 4 sources simultaneously on-screen.
Ready for the Road The RLM G5 PERFORMERs sealed optics, which makes it dust and smoke resistant allows it to maintain optimal performance in normal rental environments while also offering protection in harsh staging environments where smoke machines are frequently used. The RLM G5 PERFORMER comes with a dedicated rental frame which facilitates handling, stacking and truss-mounting. The special frame also offers protection to the projector whilst making it easy to handle and carry.
Advanced Image Processing The RLM G5 PERFORMER allows seamless transitions from source to source, with special effects such as dissolve, horizontal and vertical blind, box in and out, etc ... Extensive PIP capabilities which offer up to 4 sources on-screen simultaneously while also allowing you to position and resize windows via an intuitive on-screen menu. Save and load your preferred settings at any time. Pre-load your company logo and display it during intermission or when there is no signal.
RLM G5 Performer specifications ¥Contrast Ratio - full field ¥Brightness Uniformity ¥Lamp ¥Lamp Lifetime (max) ¥Lamp Lifetime (typ) ¥ Noise Level (dba) ¥Max. Ambient Temp ¥Mains Voltage ¥Power Consumption ¥Weight ¥Weight Frame FEATURES ¥Seamless Source Switching ¥ScenergiX 4000 1024 x 768 (native) 1600 x 1200 (max) 900 : 1 90% 2 x 250 W UHP 1500 Hrs 1000 Hrs 20¡ C (68¡F) 40¡ C (104¡F) 40¡ C (104¡F) 92-240 V 1000 W 25 kg (56 lbs) 5 kg (11 lbs) ¥ Dimensions < 43 < 50 31mm (1.
2. Safety 2. SAFETY 2.1 Safety Instructions WARNING: Before Removing/Replacing any projector components, turn off the Main Power Switch and unplug the Main AC power cable.
2. Safety Safety Instructions 1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items: a) Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience.
2. Safety 5. Hot Chassis Warning - This projector chassis has two ground systems: the primary ground system is formed by the negative voltage of the rectified mains (power) and is only used as a reference in primary circuits; the secondary ground system is connected to earth ground via the earth conductor in the mains (power) lead. Separation between primary and secondary circuits is performed by the safety isolation transformers.
2.
3. Safety Symbols 3. SAFETY SYMBOLS 3.1 Overview used Safety Symbols Overview The lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated “dangerous voltage” within the projector’s enclosure that may be sufficient magnitude to constitute a risk of electric shock. The exclamation point within the equilateral triangle indicates related operating/maintenance instructions in the documentation accompanying the projector. WARNING CAUTION The WARNING sign denotes a hazard.
3.
SOURCE INPUT PIXEL MAP PROCESSOR FRONT-END BOARDS INTERFACE FORMATTER G DMD Zoom Focus Right/Left Shutter DMD Up/Down FORMATTER R OPTICAL ENGINE PROJECTION LENS DMD FORMATTER B Remote Control IR/LED Micro Controller FAN Drivers Lamp Info Formatter Power Standby Power OEM Power LPS 1 LPS 2 Module Control Power Board PFC Mains Input (85 - 264V AC) EMC Filter Power Switch 11 4. Block Diagram RLM R5 Performer Module Control Module Control Dual Lamp Module 4.
4. Block Diagram RLM R5 Performer 4.
R G B & Video Input Pixel Map Processor Input backplane J401 J401 J402 J501 J402 J502 J550 1 J501 J550 1 ++5V 2 IR_Keyboard 1 3 IR_Receiver 4 Backlight 1 6 5 Backlight 2 6 GD PIXEL MAP PROCESSOR BOARD J502 Keypad Board 6 10 Sealing To FORMAT Power B/D 1 5 1 +5V 2 GND 3 SCL_Stdby 4 SDA_Stdby 5 RCS_IR J600 1 J305 J505 J306 J509 CN3 J307 J901 3 GND TxD2 TxD1 RxD2 RxD1 IRQ[4] POWER_FAIL_I 1 3 1 1 +5V 2 GND 3 IR J519 SDA_STDBY SCL_STDBY ++5V GND GND +15V GND +15V
5. Technical Informations 5. TECHNICAL INFORMATIONS 5.1 Conventions Projector Orientation References to location (left, right, front, rear, top, bottom) on the projector are made as shown in the image below. Image 5-1 Projector orientation convention Spare abbreviations Each available spare is indicated with one of the following abbreviations: Abbreviation Description NR Non repairable CO Consumable FR Factory Repairable LR Locally repairable 5.
5.
6. Spare Parts list 6. SPARE PARTS LIST 6.1 Spare Parts list Which spare are available for the RLM R5 Performer The following spares can be ordered: Art.
6.
7. Projector Cover Removal to access Modules 7. PROJECTOR COVER REMOVAL TO ACCESS MODULES Overview • Top Access Modules • Side Access Modules 7.1 Top Access Modules Overview • 7.1.1 Removal of the Rear cover • Removal of the Button panel cover • Removal of the top cover • Top shield removal Removal of the Rear cover How to remove the rear cover 1. Turn the cover lock screw (A) half a turn counterclockwise to release cover. (image 7-1) 2.
7. Projector Cover Removal to access Modules Image 7-2 Button panel cover removal 7.1.3 Removal of the top cover How to remove the top cover 1. Remove the screw (A) securing both plates blocking the slots for the rear cover guides. (image 7-3) 2. Pull out the respective plugs, connecting Control panel (A) and LED panel (B) to projector electronic. (image 7-4) 3. Loosen the top cover by turning the cover lock screw (A) half a turn counterclockwise. (image 7-5) 4.
7. Projector Cover Removal to access Modules Image 7-5 Unlock top cover Image 7-6 Top cover removal 7.1.4 Top shield removal How to remove the projector top shield 1. Remove the 11 screws (A) fastening the projector top shield. (image 7-7) 2. Carefully lift up the projector top shield a little (wire saddle clips hinder shield removal). 3. Pull out the wires out of the wire saddle clips (B) (image 7-7). 4. Remove projector top shield (image 7-7).
7. Projector Cover Removal to access Modules A A B Image 7-7 Top shield removal 7.2 Side Access Modules 7.2.1 Side Cover left Overview • Removal of the Side cover • Side shield removal 7.2.1.1 Removal of the Side cover How to remove the side cover 1. Remove the 4 screws (A) securing the side cover to projector base plate. (image 7-8) 2. Carefully move backwards the side cover to remove.
7. Projector Cover Removal to access Modules 7.2.1.2 Side shield removal How to remove the side shield 1. Remove the 4 screws (A) securing side shield to lamp house and Temperature/lens motor control board. (image 7-9) 2. Remove the side shield upwards (image 7-9). Image 7-9 Side shield removal 7.2.2 Side Cover Right Overview • Removal of the Side cover • Side Shield removal • PMP Shield Removal 7.2.2.1 Removal of the Side cover How to remove the side cover 1.
7. Projector Cover Removal to access Modules A A1 Image 7-11 Side shield removal 1 B1 B A A2 Image 7-12 Side shield removal 2 7.2.2.3 PMP Shield Removal How to remove the PMP shield 1. Remove the 6 screws (B1) securing shield (B) to base frame (image 7-12). 2. Move the shield towards the engine to remove.
8. Module/Unit Identification 8. MODULE/UNIT IDENTIFICATION 8.1 Top View Projector Overview Modules/Units-1 After removing the projector covers and the shield on top of the projector, the following modules or units can be identified: U1 M2 U3 U4 U2 U5 M1 U6 Image 8-1 Module/Units identification Module (Mx) or Unit (Ux) Description Order Number U1 Lens R9832640 RLD(0.8) R9832642 RLD(1.5-1.8) R9832643 RLD(1.8-2.25) R9832644 RLD(2.25-3.0) R9832645 RLD(3.0-4.5) R9832646 RLD(4.5-7.
8. Module/Unit Identification M3 M4 U7 Image 8-2 Modules/units identification Module (Mx) or Unit (Ux) Description Order Number M3 Pixel Map Processor (R764284) M4 Formatter Interface -- U7 Input unit cpl B401033K 8.2 Overview installed FANS 8.2.1 Location of the Fans in the projector Location FANS in projector The arrow on some located Fans indicates the produced air flow from the Fan.
8. Module/Unit Identification Image 8-3 FAN location in projector 8.2.2 Function of the installed Fans Function of the FANS 8.2.3 FAN number Function 1–2–3 Cooling Power Modules 4 Cooling Prism 5 Cooling DMD Red 6 Cooling DMD Green 7 Cooling DMD Blue 8 Cooling Lamp 9 Cooling lamp burner up 10 Cooling lamp burner bottom 11 Exhaust fan Order number for the Fans How to order a Fan The 11 installed fans are divided in 3 groups and a specific kit number is allocated to each of them.
8. Module/Unit Identification Group Contents Kit number I Fan 1/2/3 B401041K II Fan 8/9/10/11 B401042K III Fan 5/6/7 B401043K Fan 4 is not added to one of the above kits because the fan is mounted inside the sealed engine. In the field there is no guarantee about the sealing after the sealed engine has been opened. 8.3 Power Box Complete Overview 8.3.1 • Power Box Access • Parts of the Power Box Assembly • Power Box Swapping Power Box Access Access to Power Boards 1.
8. Module/Unit Identification Image 8-5 SMPS box cover removed (Fan not disconnected) 8.3.
8. Module/Unit Identification Description Partnumber A7 Power Factor Corrector board Part of kit B401034K A8 Fan Part of kit B401041K Unit / Board 2 1 3 Image 8-7 Overview Fans in power box 8.3.3 Unit / Board Description Partnumber 1-2 -3 Fan kit B401041K (3 x FAN) Power Box Swapping How to swap the Power Box 1. Remove the power box cover (see "Power Box Access", page 26). 2. Loosen the formatter interface board (see "Input Box Swapping", page 31). 3.
8.
8.
8. Module/Unit Identification C A D B E Image 8-13 Power box fixation 8.4 Input Box Complete Overview 8.4.1 • Input Box Swapping • Parts of the input Box Assembly Input Box Swapping Access to Input boards 1. Remove the 3 screws securing the PMP board to the input box (1) and to the formatter interface board (2&3). (image 8-14) 2. Carefully unplug, by pulling the PMP board upwards, the PMP board from the input backplane (B) and the formatter interface board (A) (image 8-14). 3.
8.
8. Module/Unit Identification 8.4.
8. Module/Unit Identification Image 8-19 Open fan door Image 8-18 Loosen fan door Image 8-20 Loosen lamp unit Image 8-21 Take out lamp unit 8.5.
8. Module/Unit Identification Unit / Board Description Partnumber A Cooling lamp burner top Part of kit B401042K B Cooling lamp burner bottom Part of kit B401042K C Cooling lamp Part of kit B401042K D Exhaust Fan Part of kit B401042K E Lamp unit kit R9841880 8.6 IR Receiver Front 8.6.1 IR Receiver Front swapping How to swap the IR Receiver front To access the IR Receiver front, the engine and the lens holder have to be removed. 1. Disconnect the IR Receiver board. (image 8-23) 2.
8. Module/Unit Identification A 1 B 2 Image 8-24 Motor control board removal 8.7.
8. Module/Unit Identification 8.8 Keypad & LED+IR Board 8.8.1 Keypad swapping How to swap the Keypad The keypad is mounted onto the inside of the top cover. To remove the top cover, keypad board has to be disconnected (see top cover removal) 1. Remove the 5 screws (A), securing the keypad board to top cover. (image 8-26) 2. Remove the keypad board. A Image 8-26 Keypad removal 8.8.2 LED+IR Board How to swap the LED+IR board The LED+IR board is mounted onto the inside of the top cover.
8. Module/Unit Identification 8.9.1 Sealed Engine removal How to remove the Sealed Engine 1. Proceed to the disconnection of the following cables: - Disconnect the Prism switch (3) near the switch itself. (image 8-28) - Disconnect the 3 Cables on the formatter interface (2) connecting video data to the formatter boards in the Sealed engine (image 8-28). - Disconnect the shutter cable (6) from the motor and temperature control board. (image 8-29) - Disconnect the 3 temp.
8.
8.
8. Module/Unit Identification 8.9.2 Sealed Engine mounting How to mount the Sealed engine 1. Place the sealed engine on its mounting base, lining up the 2 center pins (1 & 2) on the engine front plate with the holes in the mounting base. (image 8-34) 2. Secure the sealed engine onto the mounting base with 3 screws (A, B & C) (image 8-31). 3. Go back to the chapter ’Sealed engine removal’ to reinstall all cable connections and Fan mounting (see "Sealed Engine removal", page 38).
8. Module/Unit Identification 4 2 5 3 1 Image 8-36 Lens holder removal 8.11 Light Pipe Overview • Parts to be removed to allow Light Pipe swapping • Replacement of the Light pipe 8.11.1 Parts to be removed to allow Light Pipe swapping Overview • Light pipe Focus adjustable screw cover removal. • Lamp burner blower FAN 9 removal • Lamp House removal 8.11.1.1 Light pipe Focus adjustable screw cover removal. How to remove the cover 1.
8. Module/Unit Identification 8.11.1.2 Lamp burner blower FAN 9 removal How to remove the lamp burner blower FAN 9 1. Remove the 2 screws (A) securing the blower to the lamp house. (image 8-38) 2. Remove the blower out of the base plate. Image 8-38 FAN 9 removal 8.11.1.3 Lamp House removal How to remove the lamp house 1. Remove the 3 screws (A) securing left side of the lamp house to the base plate. (image 8-39) 2.
8. Module/Unit Identification 8.11.2 Replacement of the Light pipe 8.11.2.1 Light pipe Removal How to remove the light pipe 1. Remove the 2 screws (A) securing the light pipe protection cover to base plate. (image 8-41) 2. Remove the protection cover. 3. Remove the 4 screws (A) securing the light pipe to base plate. (image 8-42) 4. Remove the light pipe. A Image 8-41 Light pipe protection cover removal Image 8-42 Light pipe removal 8.11.2.2 Light pipe Mounting How to mount the light pipe 1.
8. Module/Unit Identification 8.12 Cold mirror How to replace the cold mirror 1. Remove the 2 screws securing the cold mirror bracket to projector base. (image 8-43) 2. Install the new cold mirror (Order No kit: B401040K) unit and reuse the 2 screws to secure on projector base. 3. Proceed to the adjustment of the cold mirror position (see "Light Pad adjustment", page 73).
8.
9. Technical Board Information 9. TECHNICAL BOARD INFORMATION Overview • Power Supply Circuit • Random Boards 9.1 Power Supply Circuit 9.1.1 Overview Power Supply Circuit Block diagram Format Power Board StandBy Power Board PFC Board EMI Filter AC Input Rectifier and AC/DC Boost up converter OEM Power Board Lamp Power 1&2 Board 2.5V 3.3V 5V 3.3V 5V 24V -5V 3.
9. Technical Board Information Description PFC board is main for shaping the AC input line current waveform to correspond to that of the AC input line voltage, and boost input rectified voltage to 380V DC for preregulator, it consist of EMI filter, rectifier, boost converter, dual driver, V DC monitor and PFC controller.
9. Technical Board Information 9.1.3 Format Power board Block diagram Format Power Board DC 380V from PFC 1 +B T2 D11 IC4 DC/DC Converter 2.5V D81 IC7 D 3 COL 7 D82 GND IC500 5 4 3 2 D13 F IC6 Linear regulator 5V 9 S D83 X L(M) C >>Input 12 1 16 D14 AUX GND D84 OV/UV Protec D15 5 3.
9. Technical Board Information Pin assignment Connectors on Board J26 J28 D71 (Power Good) J26 1 ++5V 2 GND J27 J28 1 PG 2 /PD 3 GND J62 J24 J23 J27 1 ++5V 2 GND J23 1 +5Va 2 GND 3/4 3.3Va 5/6 GND 7 2.5Va 8 2.5Va 9 2.5Va 10/11/12 GND J24 1 +5Va 2 GND 3/4 3.3Va 5/6 GND 7 2.5Va 8 2.5Va 9 2.5Va 10/11/12 GND J62 1 +5Va 2 GND 3/4 3.3Va 5/6 GND 7 2.5Va 8 2.5Va 9 2.
9. Technical Board Information 9.1.4 OEM Power Board Block diagram OEM Power Board DC 380V from PFC 1 +B T3 D21 IC7 D22 D 5 4 3 2 3 COL 7 IC9 Linear regulator 15V IC10 Linear regulator 5V IC500 F 10 GND S 9 X L(M) C 13 1 D24 D25 AUX IC11 Linear regulator -5V >>Input 12 D26 5 3.
9. Technical Board Information Pin assignment Connectors on board J39 D70 (Power Good) J39 1 PG 2 /PD 3 GND J36 J35 J100 J33 J34 J29 J32 J36 1-5 3.3V (3.5A) 6 3.3V sense+ 7 3.3V sense 8-12 GND J35 1 3.3V (1.5A) 2 3.3V (1.5A) 3 GND 4 GND J100 1 +15V 2 +5V 3 GND J34 1-2 GND 3 -5V (0.2A) 4-5 +5V (1.3A) 6 GND 7 + 15V (0.5A) 8 GND J33 1 ++5V (1A) 2 GND * Primary ground J32 1 +15V (0.5A) 2/4/6/8 GND 3 +5V 0.7A 5 -5V 0.
9. Technical Board Information Description Standby power board The standby power board repeats operation which turns on and off at pin 7 of IC2, and the pulse appears in secondary sides through the converter transformer T1. At the time, the voltage of 5V at the secondary side is detected by IC3, the negative feedback to IC2 is carried out at photo coupler ISO1, and the voltage is stabilized.
9. Technical Board Information 9.1.6 MCU Board Pin assignment Connectors on Board J24 1 StdBy_SW 3 GND J26 1 OEM_SW 3 GND J25 1 Formatter_SW 3 GND J24 J1 1 ++24V 2 GND 3 ++3.
9. Technical Board Information 9.2 Random Boards Overview 9.2.
9. Technical Board Information 9.2.2 Input Box Backplane Pin assignment Connectors on Input Backplane from OEM power supply J301 1 3.3V (1.5A) 2 3.3V (1.5A) 3 GND 4 GND from OEM power supply J409 1-2 GND 3 -5V (0.2A) 4-5 +5V (1.3A) 6 GND 7 + 15V (0.5A) 8 GND J301 from Standby power supply J409 J419 J419 1 ++5V (9A) 2 GND Image 9-12 Pin assignment connectors on input backplane 9.2.
9. Technical Board Information 9.2.4 Pixel Map Processor Board Pin assignment Connectors on Board from OEM power supply J509 1 +15V (0.5A) 2/4/6/8 GND 3 +5V 0.7A 5 -5V 0.2A 7 ++5V (1A) J519 1-5 3.3V (3.5A) 6 3.3V sense+ 7 3.
9. Technical Board Information 9.2.5 Formatter Interface Board Pin assignment Connectors on Board from MCU board from Led-IR board J307 1 +5V 2 GND 3 SCL_StdBy 5 SDA_StdBy 6 RCS_IR DMD Blue J302 DMD Green J301 DMD Red J300 J304 1 ++5V 2 GND 3 >LampSync 4 >Lamp_enable 5
9. Technical Board Information 9.2.
9.
10. Mechanical Parts Identification 10. MECHANICAL PARTS IDENTIFICATION Overview • Projector Lamp box • Projector Power Box • Shutter • Projector Input Box • Lens Holder • Rigging Assembly • Projector Bottom Assembly • Projector Top Cover Assembly • Projector Front Assembly • Projector Assembly 10.1 Projector Lamp box Exploded view The exploded view of the lamp box is added by way of illustration.
10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2633 2634 2636 2637 2638 2639 2640 2641 2642 2643 3105 280 800 3110 111 100 3250 204 000 3422 001 300 3455 033 001 3455 033 300 3455 033 401 3455 033 501 3455 033 601 3455 034 400 SCREW M M3*0.5*25 NON-H HEXI S CASE NUT M3*0.5 S20C MIRROR IR FILTER BOROFLOAT HEX SPACER SUPPORT NY66 94V2 BRACKET SECC T=0.8 LBOX WALL BRACKET SECC T=0.8 LBOX DOOR BRACKET SECC T=0.8 LBOX SLOT BRACKET SECC T=1.
10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY 52 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 3455 042 101 0990 072 300 3100 300 600 3100 310 600 3105 055 700 3109 021 700 3202 317 200 3240 195 000 3350 146 900 3371 007 901 3371 008 000 3371 008 100 3371 008 201 3371 008 300 3371 008 400 3371 008 501 CAP DOOR SECC T0.6 POWER SUPPLY 250W/200W(CTL)PU SCREW M M3*0.5*6 PAN C S+P S20 SCREW M M3*0.5*6 PAN C S+P S20 SCREW M#4-40*14 HEX H BRASS NI SCREW T M4*0.
10. Mechanical Parts Identification 10.3 Shutter Exploded view B401036K ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2574 2575 2576 2577 2578 2579 2580 3100 300 600 3105 147 700 3105 261 600 3109 013 900 3110 361 100 3455 027 900 3455 028 002 SCREW M M3*0.5*6 PAN C S+P S20 SCREW M M2.5*0.45*16 FF C S18C SCREW M M2.5*0.45*6 PAN C S+P S20C NI SCEW T M3*0.5*8 PAN C S S18C WASHER SPCC OD6 ID2.7 T0.5 ZN BRACKET PLATE SHUTTER SECC T=1 BRACKET SHUTTER AL T=0.
10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2820 2821 2822 2823 2824 2825 2826 2827 2828 2829 2830 3797 037 500 3100 000 600 3100 300 600 3109 012 100 3109 093 500 3240 971 900 3371 007 702 3455 023 900 3455 024 601 3455 046 400 3455 046 500 Input box assembly SCREW M M3*0.5*6 FLAT C S20C ZN SCREW M M3*0.5*6 PAN C S+P S20C ZN SCREW T 3*1.27*6 PAN C S20C SCREW T 2.6*0.9*8 PAN C S20C NI SPONGE PORON L32C 40*12*6 BRACKET I/O AL5052 T1.
10. Mechanical Parts Identification 10.5 Lens Holder Exploded view ITEM REF. DESCRIPTION 1241 1242 1243 1244 1245 1246 1247 1248 1249 1250 3100 001 600 3100 300 800 3100 310 600 3105 049 100 3105 120 100 3109 013 900 3109 921 300 3110 113 700 3110 110 100 3450 000 601 SCREW M M3*0.5*16 FLAT C S20C SCREW M M3*0.5*8 PAN C S+P S20 SCREW M M3*0.5*6 PAN C S+P S20 SCREW M M2*0.4*6 FLAT C S10C N SCREW M M4*0.7*12 PAN C S+P S1 SCREW T M3*0.5*8 PAN C S S18C SCREW M M3*0.5*3 HEXI S18C NUT M3*0.5*3.
10. Mechanical Parts Identification ITEM REF. DESCRIPTION 2871 2872 2873 2874 2875 2876 2877 2878 2879 XXA576078 XXB356331 XXB361710 XXB362626 XXG116090 XXG192900 XXR828347 XXR828351 XXR828352 CLIPS D8 SPTH FOOT INSERT D9.5 BLACK RIGGING SCREW D923 M3X10ST NUT HEX SOCKET DOWEL M6X20 SCREW HEX SOCKET M5*8 SCREW SET M4X6 BOTTOM PLATE RIGGING ASSY LOCKING CUP RIGGING LOCKING RING QUANTITY 4 4 16 8 2 4 1 4 4 ITEM REF.
10. Mechanical Parts Identification 10.7 Projector Bottom Assembly Parts of the projector bottom assembly ITEM REF. DESCRIPTION 5 7 9 18 27 28 32 33 35 39 53 1912 1916 3100 300 600 3105 094 100 3105 120 600 3371 007 600 3391 201 100 3391 201 300 3455 023 700 3455 023 800 3455 024 101 3455 026 501 3455 047 200 XXR 722 567 XXR 818 903 SCREW M M3*0.5*6 PAN C S+S20C ZN SCREW M M8*1.25*15 ROUND C+S S20C SCREW M M4*0.7*8 PAN C S+S10C ZN BOTTOM AL 500mm T=3.
10. Mechanical Parts Identification 10.8 Projector Top Cover Assembly Parts of the projector top assembly ITEM REF. DESCRIPTION 5 9 10 11 12 19 20 21 31 37 38 47 1914 3100 300 600 3105 120 600 3105 120 700 3106 164 300 3106 170 400 3390 003 900 3390 004 000 3390 105 000 3455 023 500 3455 024 400 3455 024 500 3455 028 500 XXR 724 409 SCREW M M3*0.5*6 PAN C S+S20C ZN SCREW M M4*0.7*8 PAN C S+S10C ZN SCREW M M4*0.7*10 PAN C S+S10C ZN YEL SCREW TAPPING 0D=4*8 NI PLATED SCREW T M 3*1.
10. Mechanical Parts Identification 10.9 Projector Front Assembly Parts of the front cover assembly ITEM REF. DESCRIPTION 5 9 16 22 29 34 41 3100 300 600 3105 120 600 3240 973 100 3390 105 100 3395 005 200 3455 024 000 3455 026 700 SCREW M M3*0.5*6 PAN C S+P S20C ZN SCREW M M4*0.7*8 PAN C S+P S10C ZN RUBBER SPONGE 100SM 450*30 T10 FRONT COVER PC+ABS 94V-5 PAINTING COVER PLUG PC+ABS 94V-0 BRACKET MIDDLE SECC T+1.0 F/C FRAME LEFT SECC T+1.0 ITEM REF.
10. Mechanical Parts Identification 10.10Projector Assembly Parts of the projector assembly ITEM REF. DESCRIPTION 3 17 18 21 22 23 24 25 26 36 40 44 46 48 49 50 51 2627 3797 035 900 3240 973 200 3371 007 600 3390 105 000 3390 105 100 3390 105 200 3390 105 300 3390 105 501 3390 106 700 3455 024 300 3455 026 600 3455 028 200 3455 028 400 3455 032 501 3455 032 601 3455 032 701 3455 100 501 3797 037 300 POWER BOX RUBBER SPONGE 100SM 241*48 T2 BOTTOM AL 500mm T=3.
10.
11. Light Pad adjustment 11. LIGHT PAD ADJUSTMENT Overview • Lens Holder (Scheimpflug) • Illumination System 11.1 Lens Holder (Scheimpflug) Adjustment controls on the Lens Holder The following adjustment controls and locks are provided on the front of the lens holder: • A, B and C: 3 x M10 nuts for the adjustment of the lens position. • 1, 2 and 3: 3 x M2.5 Allen head screw close to the M10 nuts, securing the respective adjustment screw. • 4: Additional M2.
11. Light Pad adjustment 6. Proceed to overall focus, using the adjustable nuts A, B and C. Added picture indicates the picture rotation around the vertical, horizontal or diagonal axis when turning the respective nut. (image 11-3) Tip: The adjustment of the nuts A, B and C have an influence each other. Therefore, some iterations will be probably necessary. 7.
11. Light Pad adjustment 11.2 Illumination System Overview adjustment controls A B C D E Cold Mirror Image 11-4 Overview adjustment controls A B C D E Rod rotation Light spot size adjustment Fixation screw light spot sharpness adjustment ring Light spot sharpness adjustment Cold mirror adjustment screws Nominal setting of the controls 1. Ensure the projector is turned off. 2. Loosen the screw A and B. (image 11-5) 3. Rotate the screw A and B in the middle of its adjustment range. 4.
11. Light Pad adjustment E 5.5m m E Cold Mirror Image 11-6 Nominal setting of the cold mirror Alignment of the Illumination path 1. Turn on the projector and displays a white test pattern (See manual). 2. Adjust the folding mirror until the DMD is illuminated by the light spot symmetrically. (image 11-7) 3. Rotate the rod until dark borders are visible in the corners of the image. (image 11-8) 4. Adjust the horizontal position of the rod, by turning the ring (D), for sharp outline at the dark borders.
11. Light Pad adjustment Light spot C D DMD A B D A DMD Image 11-8 Light spot sharpness adjustment Light spot C A D DMD 1 B B DMD 2 B DMD 3 Image 11-9 Light spot size adjustment Alignment of the Cold mirror 1. Place a light meter at the center of the screen. 2. Adjust the 2 tilt screws (E1) and (E2), using an Allen key of 1.5 mm, for maximum light reading on the light meter. (image 11-10) 3.
11.
12. Projector Suspension/Stacking 12. PROJECTOR SUSPENSION/STACKING 12.1 Stacking Projectors How to stack projectors Up to 2 projectors can be stacked on each other without using extra tools or accessories. 1. Put the second projector on the first one, matching the rigging points of the second projector with the rigging sockets of the first projector. (image 12-1) 2. Secure the ringing points in the rigging socket as follows: - Press and keep the lock ring (1) in the rigging socket downwards.
12. Projector Suspension/Stacking CAUTION: Be sure the safety working loud of the used security cables and appropriate connectors are sufficient to support one projector. Refer to the supplier of the security cable for safety details 12.2 Projector Suspension What is provided? Slots (A) are provided on the four sides of the stacking frame (bottom side) which allow the mounting of four doughty clamps in combination with a hinge joint.
12. Projector Suspension/Stacking (6) (5) (4) (3) (1) (2) Image 12-5 Mounting the doughty clamps How to hook the clamp onto the truss beam 1. Open the clamp by loosening the clamp lock. (image 12-6) 2. Hook the clamp onto the truss beam. The built-in clamp trigger automatically shuts the clamp around the truss beam. 3. Secure the position of the clamp by tightening the clamp lock.
12.
13. Maintenance of the Projector 13. MAINTENANCE OF THE PROJECTOR 13.1 Air Filters About maintaining the air filters It is recommended that you replace the air filters (located at the bottom of the projector) when you replace the lamp - or sooner, in dusty or dirty environment. In the latter case, check monthly if replacement is required. A clogged filter reduces the air flow, and can lead to overheating and failure of the projector.
13. Maintenance of the Projector B A Image 13-2 C Image 13-3 Available kit All the 5 air filters are assembled to 1 kit, order number R401045K 13.2 Cleaning the lens To minimize the possibility of damaging the optical coating or scratching exposed lens surface, we have developed recommendations for cleaning the lens. FIRST, we recommend you try to remove any material from the lens by blowing it off with clean, dry deionized air. DO NOT use any liquid to clean the lenses.
13. Maintenance of the Projector Necessary tools Toraysee TM cloth (delivered together with the lens kit). Order number : R379058. How to clean the lens ? Proceed as follow : 1. Always wipe lenses with a CLEAN Toraysee TM cloth. 2. Always wipe lenses in a single direction. Warning: Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating. 3. Do not leave cleaning cloth in either an open room or lab coat pocket, as doing so can contaminate the cloth. 4.
13.
14. Software Update 14. SOFTWARE UPDATE Overview • Installation requirements • Interconnection PC/Projector • Projector Software Update Procedure 14.1 Installation requirements Computer hardware • Standard PC with one free serial port (COM1 or COM2) • RS232 straight communication cable. Computer Software • Windows 2000, Windows NT, Win 95, Win 98 , Win ME or Win XP. • Barco LCD/DLP Projector Code Control (Download program) 14.2 Interconnection PC/Projector Connection PC to Projector 1.
14. Software Update 14.3 Projector Software Update Procedure How to download the projector software? 1. Go to the Barco Partnerzone (htpp:/www.partnerzone.events.barco.com) and login. (image 14-2) Note: If you don’t have a login, start the registration procedure to get a log in (Username + password). 2. Once entered the partnerzone, select the desired market “partnerzone events”. (image 14-3) The Home page of the market partnerzone events is displayed, showing the software updates list. 3.
14.
14.
14. Software Update How to UnZip the downloaded Zip file The downloaded file is a compressed merged file. Extracting the merged files can be performed using the software program WinZip. 1. Click the downloaded file R32...... and press the right button on the mouse. (image 14-9) The select window displays a various of possibilities to extract the zip file. 2. Click “Extract to folder D\...........
14.
14. Software Update Image 14-13 Download confirmation It is recommended to close all running programs before starting the download.
14.
15. Troubleshooter RLM R5 Performer 15. TROUBLESHOOTER RLM R5 PERFORMER 15.
15. Troubleshooter RLM R5 Performer 15.
15.
15.
Trouble Shooter RLM G5P Led1 and Led2 light up Red Led 3 lights up Green and flashes 60s Led1and Led2 light up Red Led 3 lights up Green and flashes 60s Led3 Led2 Led1 Lamp Lit and then Off NOK Replace the Lamp module NOK Check the cable between Ballast and MCU Board OK Replace the Cable NOK OK Check on MCU Board J203[3]=+5V J213[3]=+5V NOK Replace the MCU Board OK Check on MCU Board J203[4] and J213[4] Hi(+5V) to Low transition when turning on NOK Replace the MCU Board Check cable between
Troubleshooter RLM G5P Led1, Led2, Led 3 do not light up Be sure you have heard the click sound of the relay when power switch has been pressed Led1,Led2,Led 3 do not light up Power down the projector Press the 'Power On' key on the - Remote control or - Key panel OK Remove the following plugs on the PFC Board J58/59/60/61 Replace the Led/IR Board Only the Standby Board stays connected with the PCF Board NOK OK Disconnect IR cable plug J306 on the adapter board OK Replace the Front IR Board Res
A. Technical Specifications A. TECHNICAL SPECIFICATIONS A.
A.
Index INDEX A L Adjustment 73 Light pad 73 Air filters 83 Available spares Lamp box 33–34, 61 Exploded view 61 Parts 34 Lamp house 43 Removal 43 Lamp power supply 56 Lamp unit 33 Removal 33 Led 1,2 and 3 96 Light up continuously 96 Led+IR board 59 LED+IR board 37 Lens 84 Cleaning 84 Lens holder 41, 66, 73 Exploded view 66 Lens holder swapping 41 Light pad 73 Adjustment 73 Light pipe 42, 44 Mounting 44 Parts to be removed 42 Removal 44 Replacement 44 Light pipe adj.
Index Stacking 79 R Random boards 55 Rear cover 17 Removal 17 Removal 17–22, 33, 42–44 Button panel cover 17 FAN 9 43 Lamp house 43 Lamp unit 33 Light pipe 44 Light pipe adj.
Revision Sheet To: Barco nv Events/Documentation Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: antoon.dejaegher@barco.com, Web: www.barco.
