User Guide
6 © Copyright 2008 TAC All Rights Reserved. F-15571-4
Figure-9
1. Insert the blade of the tool or screwdriver between the 
switchover plunger and the switchover lever shown in 
Figure-8. The top (18) bimetal should be approximately 
1/32-inch off the lever and the bottom (19) bimetal should 
be in contact with the lever.
2. With a .048-inch six spline wrench, turn the calibration 
screw clockwise if the controlled pressure is above 
8 psig and counterclockwise if the controlled pressure is 
below 8 psig. Adjust the screw until the pressure is ± 1 
psi.
3. Manually switch the thermostat several times by 
removing and reinserting the AL-80 or screwdriver and 
observing the branch line pressure. If it varies beyond the 
limits, repeat the calibration.
4. Remove the test gauge.
5. Turn the test point screw clockwise to tighten.
6. Replace cover.
MAINTENANCE
The pneumatic thermostat requires no routine 
maintenance.
REPAIR
Field repair of pneumatic thermostats is not 
recommended. However, if the thermostat output 
pressure is 0 and it cannot be corrected by calibration, 
the restriction should be checked. Hold the restriction 
plate up to the light and check the .0075 hole. If the hole 
is blocked, the restriction plate must be replaced. the 
filter should be replaced at the same time. If the hole is 
not blocked, then the thermostat should be replaced.








