Specifications

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2.1.2 Maintenance
A. Adjustment of clutch pedal
(1) Remove the floor board.
(2) Loose the lock-nut of the stopper bolt.
(3) Turn the stopper bolt left and right to adjust the height of the clutch pedal.
(4) Screw the lock nut tightly and fit the floor board.
B. Replacement of friction pieces
(1) Remove the clutch cover.
(2) Press the clutch pedal and move out the pressure plate with liftout bolt. (See
Fig 2.2)
(3) Turn the slide bolt left to let the drive shaft go into the transmission.
(4) Disassemble the stopped bolt of the clutch cover, remove the friction pieces.
(5) Install the new friction pieces with the longer spline boss pointing toward the
transmission.
Note: Make sure that the spline couple of drive shaft has corresponded with
the spline.
(6) The tighten torque of the slide bolt: 10.9-12.1kg.m.
(7) Install the clutch housing on the flywheel.
(8) Press the clutch pedal and remove the liftout bolt.
(9) Check the free stroke of clutch pedal and adjust it if necessary. (Free stroke:
10mm)
(10) The distance between the release lever and clutch bearing seat should be
3mm.
Fig2.2 Liftout bolt