Electric Hoist 500-Lb. Capacity Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Bannon™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This hoist is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information ............................................................................................................... 4 Specific Operation Warnings .......................
Intended Use The Bannon Electric Hoist operates on standard domestic power. The wire rope comes with a safetylatch weight hook. It operates on a household power source. When the rope touches the limit arm, hoisting is automatically stopped. Technical Specifications Property Capacity (lb.) Wire Rope (ft.) Voltage (V) Power Cord (ft.) Specification 500 95 110 22.9 Important Safety Information ⚠WARNING Read and understand all instructions.
Do not use the hoist where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids, gases, or dust. Keep children and bystanders away from the work area while operating the tool. Do not allow children to handle the product. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your work area.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the power cord. Never use the power cord to carry the tools or pull the plug from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts.
Ensure operator and bystanders are at a safe distance away from hoist and load during operation. If you hear an unfamiliar noise, or see vibration in the gears, stop operation immediately. Keep water away from the control switches. Inspect before use. Ensure the hoist is in working order and the rope is evenly positioned on the drum. Ensure the load is balanced on the hook before lifting. Ensure the rope is properly attached and centered on the swivel hook.
Reference 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Part Number 54290-03 54290-04 54290-05 54290-06 54290-07 54290-08 54290-09 54290-10 54290-11 54290-12 54290-13 54290-14 54290-15 54290-16 54290-17 54290-18 54290-19 54290-20 54290-21 54290-22 54290-23 54290-24 54290-25 54290-26 54290-27 54290-28 54290-29 54290-30 54290-31 54290-32 54290-33 54290-34 54290-35 54290-36 54290-37 54290-38 54290-39 5
Reference 57 58 59 60 61 62 63 64 65 66 67 68 69 70-1 70-2 71-1 71-2 72-1 72-2 Part Number 54290-57 54290-58 54290-59 54290-60 54290-61 54290-62 54290-63 54290-64 54290-65 54290-66 54290-67 54290-68 54290-69 54290-70-1 54290-70-2 54290-71-1 54290-71-2 54290-72-1 54290-72-2 Item Description UP LIMIT ARM ASSY WIRE ROPE ASSY SWIVEL HOOK CARBON HOLDER CARBON BRUSH BRUSH CAP O RING BRUSH COVER SCREW POWER CORD ASSY BUTTON CORD ASSY ROPE STOPPER SWITCH RELAY POWER CONNECTOR POWER CONNECT(ON BODY) CONNECTOR PUSH
Power Cord Selection Section Cord Length 2.0 mm 65.62 feet 3.5 mm 114.83 feet Grounding To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition. Switch Cord Connection (1) Insert the switch plug into the switch receptacle of the hoist and tighten it by turning the locking ring clockwise. (2) To extend the length of the switch cord, add a switch extension cord (32.81 feet).
Operating Instructions ⚠WARNING Be sure to carefully check all safety and environmental conditions. Lifting and Lowering Loads To lift a load, press the↑button and the drum will rotate as shown in the following illustrations. To lower a load, press the↓button and the drum will rotate as shown below. When the button is released, the drum will stop moving. Braking The brake system is ‘on’ when the ‘up’ or ‘down’ button is ‘off’.
It’s extremely important to check the carbon brush periodically. It must be replaced when the remaining length is less than 7.5 mm. To replace, insert the carbon brush into the carbon holder and put the brush cap into the hole. Before tightening the carbon brush holder, make sure to position the O-ring. There are two carbon brushes on opposite sides of hoist body. They both need to be replaced at the same time (see figure). Maintenance Always turn off the push button switch immediately after use.
Troubleshooting The following environmental conditions may cause the hoist to malfunction: Temperature below -10°C, temperature above 40°C, or humidity above 90%. Heavily acidic or salty conditions. These conditions will cause parts to malfunction. Rain or snow will cause the hoist to rust or will create a short circuit. Explosive power conditions will cause explosions. Heavily powdered conditions will cause the hoist to perform poorly.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or ''Your'') that the Bannon product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of two years from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
