Instruction Manual

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U-GAGE

™

Q45UR Remote Ultrasonic Sensors

Piezoelectric Proximity Mode Sensors with Push-Button or Remote

Programming of Sensing Windows

Printed in USA 10/02 P/N 59321 Rev. A

Q45UR Series Ultrasonic Sensor Models

Q45UR Series Features

*NOTES:

•9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., Q45UR3BA63C W/30).

• A model with a QD connector requires a mating cable; see page 7.

• Ultrasonic proximity detection from 50 to 250 mm (2" to 10")

• Precision programmability that can resolve object presence to within 0.6 mm

• Window limits may be set in two ways: by individually setting the near and far

window limits, or by programming a set point to be centered within one of four

selectable window sizes

• Simple push-button TEACH-mode programming; input for remote programming

• Digital filtering for exceptional immunity to random electrical and acoustic “noise”

• 12 to 24V dc operation; bipolar outputs: sinking (NPN) and sourcing (PNP)

• Wide operating temperature range of -25° to +70°C; temperature compensation

circuitry is included

• User-selectable response speeds

• Easy-to-use in-window/out-of-window output; ideal for gauging and similar

inspection applications

• Exceptional sensing repeatability: ±0.2% of the measured distance

• Choose from 3 remote sensors: 18 mm threaded-barrel models in either stainless

steel or molded PBT polyester, and a molded flat-pak model

• Remote sensors connect to controller via an integral 2 m (6.5') cable

• Kit includes both controller and sensor; components also sold separately

Ultrasonic

Kit Models

Kit Includes

Controller Model

Controller

Cable*

Controller

Output

Supply

Voltage

Kit Includes Sensor

Model

Sensing

Range

Q45UR3BA63CK

Q45UR3BA63CQK

Q45UR3BA63CQ6K

Q45UR3BA63C

Q45UR3BA63CQ

Q45UR3BA63CQ6

2 m (6.5')

5-Pin Mini QD

5-Pin Euro QD

Bipolar

NPN/PNP

12-24V dc

M18C2.0

Stainless

Steel

Barrel

50 to 250 mm

(2" to 10")

Q45UR3BA63CKQ

Q45UR3BA63CQKQ

Q45UR3BA63CQ6KQ

Q45UR3BA63C

Q45UR3BA63CQ

Q45UR3BA63CQ6

2 m (6.5')

5-Pin Mini QD

5-Pin Euro QD

Q13C2.0

Flat-Pak

Q45UR3BA63CKS

Q45UR3BA63CQKS

Q45UR3BA63CQ6KS

Q45UR3BA63C

Q45UR3BA63CQ

Q45UR3BA63CQ6

2 m (6.5')

5-Pin Mini QD

5-Pin Euro QD

S18C2.0

Molded

Barrel

M18C2.0

Stainless

Steel

Barrel

S18C2.0

Molded

Barrel

Q13C2.0

Flat-Pak

Summary of content (12 pages)

PAGE 1
U-GAGE™ Q45UR Remote Ultrasonic Sensors Piezoelectric Proximity Mode Sensors with Push-Button or Remote Programming of Sensing Windows Q45UR Series Features • Ultrasonic proximity detection from 50 to 250 mm (2" to 10") • Precision programmability that can resolve object presence to within 0.
PAGE 2
U-GAGE™ Q45UR Remote Ultrasonic Sensors Programming the Sensing Window Limits The Q45UR controller features a single push button for programming the sensing window limits (Figure 1). The window limits may be set in one of two ways: programming two independent window limits, or defining a sensing distance set point, which will be centered within a window whose size is determined by the setting of DIP switches 2 and 3 (specific steps are described on page 3).
PAGE 3
U-GAGE™ Q45UR Remote Ultrasonic Sensors Setting the Q45UR Programming Switches Using the two slots shown in Figure 1, a small flat-blade screwdriver may be used to lift up and remove the black inner cover to expose the 4-position programming DIP switch (Figure 2).
PAGE 4
U-GAGE™ Q45UR Remote Ultrasonic Sensors Programming Procedure Whenever possible, use the actual target to be sensed when programming the window limits. The following procedures begin with the sensor operating in RUN mode.
PAGE 5
U-GAGE™ Q45UR Remote Ultrasonic Sensors T Step 1 Remote Window Limit Programming T >2 sec +5 to 24V dc Access Limit Programming Mode <2V dc (or open circuit) Wait >0.8 seconds before next input T Step 2 0.04 sec
PAGE 6
U-GAGE™ Q45UR Remote Ultrasonic Sensors Q45UR Series Specifications Sensing Distance Range 50 to 250 mm (2" to 10") Supply Voltage and Current 12 to 24V dc (10% maximum ripple) at 100mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Bipolar: one current sourcing (PNP) and one current sinking (NPN) open collector transistor Output Rating 150mA maximum (each output) OFF-state leakage current: <25 microamps at 24V dc ON-sta
PAGE 7
U-GAGE™ Q45UR Remote Ultrasonic Sensors Q45UR Series Specifications, continued Operating Temperature Controller and sensor: -25 to +70°C (-13 to +158°F) Maximum relative humidity: 85% (non-condensing) Vibration and Mechanical Shock All models meet Mil. Std. 202F requirements. Method 201A Vibration: 10 to 60Hz max., double amplitude 0.06" (maximum acceleration 10G). Method 213B conditions H & I (Shock: 75G with unit operating; 100G for non-operation).
PAGE 8
U-GAGE™ Q45UR Remote Ultrasonic Sensors Q45UR Series Controller Dimensions Q45UR Controller with Attached Cable Q45UR Controller with 5-Pin Euro-Style QD (“Q6” model Suffix) Q45UR Controller with 5-Pin Mini-Style QD (“Q” model Suffix) Transparent Cover (Gasketed) View:Sensing Status Output Load Status Power Open to Access: Push Button for Programming of Sensing Distance 60.5 mm (2.38") 44.5 mm (1.75") 50.8 mm (2.00") 69.0 mm (2.72") 6.4 mm (0.25") 87.6 mm (3.45") 4.5 mm (#10) Screw Clearance (2) 7.
PAGE 9
U-GAGE™ Q45UR Remote Ultrasonic Sensors Mounting Brackets for Q45UR Series Controllers SMB30S 63.5 mm (2.50") • 30 mm swivel, black PBT polyester bracket • Stainless steel mounting hardware included Not Shown: (2) M5 x 0.8 x 60 mm screws are supplied for clamping bracket together SMB30C • 30 mm split clamp, black PBT polyester bracket • Stainless steel mounting hardware included 56.0 mm (2.20") 12.2 mm (0.48") 13 mm (0.5") 63.0 mm (2.48") 82.5 mm (3.25") 31.5 mm (1.24") 43.2 mm (1.70") 13.
PAGE 10
U-GAGE™ Q45UR Remote Ultrasonic Sensors Mounting Brackets for M18C2.0 and S18C2.0 Sensors SMB18A • 11-gauge, stainless steel right-angle bracket • Curved mounting slot for versatility and orientation * Use 4 mm (#8) screws to mount bracket. Drill screw holes 24.2 mm (0.95") apart. R 24.2 mm (0.95") ø 4.6 mm* (0.18") SMB18S 13 mm (0.5") 21.1 mm (0.83") 14.0 mm (0.55") 46 mm (1.8") 30.0 mm (1.18") 7.6 mm (0.30") 2.5 mm (0.10") Nut Plate M5 x 0.
PAGE 11
U-GAGE™ Q45UR Remote Ultrasonic Sensors NOTES Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.
PAGE 12
U-GAGE™ Q45UR Remote Ultrasonic Sensors ! WARNING . . . Not To Be Used for Personnel Protection Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.