® Vision Sensors & Lighting THIRD EDITION
New models to solve your toughest inspection challenges. PresencePLUS® Pro & P4 COLOR Offers color sensing in two convenient packages. Page 8 Ruggedized Pro Cameras & Lights Delivers all the functionality and features of advanced vision into harsh IP68 environments. Page 6 P4 OMNI A compact, integrated vision sensor with features for the most demanding applications. Page 16 Bar Code Reading Decodes 2D and 1D linear bar codes in the toughest lowlight/low-contrast conditions.
Contents When the world thinks of sensors, it thinks of Banner. PresensePLUS Vision Sensing 4 Machine Vision Solutions 6 With more than 17,000 photoelectric, ultrasonic and vision sensors, and safety products available worldwide, Banner is the most innovative, most experienced name in sensors. For simple to complex applications, Banner has more sensor solutions than any other manufacturer.
Advanced vision solutions from the number one name in sensors. Vision sensing from the source you trust. As the prefered brand of sensors worldwide, Banner knows the challenges of the factory floor. That’s why we designed our line of PresencePLUS® vision sensors from the ground up, with advanced features, easier setup and operation, rugged design, the most value of any vision systems in the market and, most of all, Banner reliability and support. A complete solution.
Affordable sensing technology that’s easy to use. The best value in vision. • The best price-performance ratio brings full vision capabilities to all sensor specifiers. • Simple, easy-to-use interface. • Easy to justify cost for multiple applications. • No software maintenance fees—free firmware & PC software upgrades. • Hundreds of lens and lighting options. • Superior in-house manufacturing and quality.
Machine vision made simple. Robust inspection solutions. With more advanced capabilities. From simple verification to complex inspection, Banner has the most powerful and affordable vision systems and sensors, built to perform in high-speed manufacturing and production environments. Banner provides an alternative to costly, complex machine vision systems with proven, easy-to-use and affordable self-contained vision sensors for real-world applications.
Add inspection capabilities where you need them. PresencePLUS® Pro and P4 vision sensors integrate easily into existing production systems to provide new levels of quality control, error proofing and verification. Vial Fill Level and Cap Seal Verification To rapidly verify that vials are filled to the correct level and that caps are correctly aligned, a high-speed PresencePLUS P4 EDGE vision sensor locates the vial and verifies the fill level and cap placement.
Color Vision Sophistication. Banner Simplicity. Banner’s PresencePLUS® Pro COLOR and P4 COLOR vision sensors combine with the comprehensive suite of PresencePLUS inspection tools to deliver an easy-to-apply, color-based vision inspection solution of extraordinary sophistication for significantly less than comparable systems.
Color Solutions Unlimited color spectrum analysis for your most challenging applications. Example Applications For inspection features best examined by spectral analysis, Banner offers solutions designed to meet your requirements and fit your machinery.
ID, Bar Code and Traceability Solutions Example Applications Accurately reads and grades 2D and 1D bar codes. A traceability program is only as successful as the vision sensor that reads 2D or 1D bar codes under plant conditions. That’s why major manufacturers depend on the industry’s most reliable sensor expert for their vision needs.
Part traceability using direct-marked 2D Data Matrix bar codes demands extraordinary levels of reliable performance from code reading tools. With a proven foundation of industrial sensor reliability, Banner’s PresencePLUS® P4 BCR sensors handle the toughest 2D and 1D bar code reading chores at the highest throughput rates.
Setting up an application is easy. Advanced PresencePLUS® software offers point-and-click setup without any knowledge of programming languages. Set up an inspection by simply illuminating the target, focusing the camera and selecting the features to analyze.
Software and Tools Powerful Inspection Tools. One Advanced Software Platform. Fulfilling the capabilities of powerful PresencePLUS® vision sensor hardware requires an equally advanced software solution. One that operates seamlessly across all Banner vision products. One that provides a common, intuitive graphical interface. One so advanced, it can literally teach itself your vision challenge. Banner’s versatile PresencePLUS software does just that.
PresencePLUS® Pro & P4 General-Purpose Sensors PROII PROII 1.3 IP68 PROII 1.3 OMNI Page 20 Hardware Integrated I/O IP68 PROII OMNI 1.
PresencePLUS® P4 Dedicated-Function Sensors AREA AREA 1.3 EDGE EDGE 1.3 GEO GEO 1.3 BCR BCR 1.
Pro and P4 General-Purpose Sensors Affordable full-feature vision sensor solutions. No compromises. PresencePLUS® Pro Series • Full-featured; compact camera with separate DIN-mountable controller • Convenient 20-pin removable terminal block • Six bicolor bright LED indicators • Fourteen configurable discrete I/O (NPN/PNP) The PresencePLUS® Pro and PresencePLUS® P4 OMNI vision sensors deliver professional, image-based inspection capabilities to your factory floor—at an unprecedented price.
Comprehensive vision capabilities in an affordable, easy-to-use sensor. Banner’s PresencePLUS® general-purpose vision sensors offer location, vision and analysis tools that can be used together to solve nearly any inspection challenge.
Solve specific inspection challenges. Banner’s PresencePLUS® P4 series of dedicated-function vision sensors delivers the performance and ease of use you need in a affordable, practical solution for any size manufacturer.
P4 Dedicated-Function Sensors Robust, affordable vision solutions solve specific inspection challenges. In the past, machine vision was practical only for complex, mission-critical inspection applications at considerable expense. Banner’s PresencePLUS® vision sensors changed everything, bringing high-performance inspection capabilities with ease-of-use and affordability—priced for general industry.
PresencePLUS® Pro Sensors • A full-featured vision sensor for advanced inspections • Compact camera with separate DIN mountable controller • A complete suite of location, inspection, analysis and geometric tools • Color, IP68 housing and high-resolution models Controllers Model Number: PPROCTL PPROCTLBCR PPROCTL1.3 PPROCTL1.
Pro Basic Kit Model Key Basic kits include a controller, camera, camera-to-controller cordset, CD-ROM and quick start guide. Controller and Camera Camera-to-Controller Cordset Length P P __ K 0 6 Cordset Style Blank = PPROCTL Controller & PPROCAM Camera 06 = 2 m Blank = S traight 1.3 = PPROCTL1.3 Controller & PPROCAM1.3 Camera 23 = 7 m R = Right-Angle B = PPROCTLBCR Controller & PPROCAM Camera H = High-Flex 1.3B = PPROCTL1.3BCR Controller & PPROCAM1.
PresencePLUS® P4 General-Purpose Sensors • Full-featured vision sensors for advanced inspections • One-piece in-line or right-angle housings • Color and high-resolution models P4 Sensors with OMNI Tool Set Model Number Vision Tools P4OR P4OI P4O1.3R 640 x 480 In-Line OMNI Gray Scale Right-Angle 1280 x 1024 In-Line P4OBR P4O1.3BR Resolution Right-Angle P4O1.3I P4OBI Housing Right-Angle OMNI Gray Scale with Bar Code 640 x 480 In-Line Right-Angle P4O1.
PresencePLUS® P4 Dedicated-Function Sensors • Family of four vision sensors for specific inspection challenges • One-piece in-line or right-angle housings • High-resolution 1.3 megapixel models for more detailed inspections and increased field of view P4 Sensors with Simplified Tool Set Model Number Vision Tools Housing P4AR Right-Angle P4AI In-Line AREA Blob & Gray Scale P4A1.3R Right-Angle P4A1.3I In-Line P4GR Right-Angle P4GI In-Line GEO Count & Find P4G1.3R Right-Angle P4G1.
PresencePLUS® Pro Specifications PresencePLUS ®Pro Controller Specifications Supply Voltage and Current PPROCTL& PPROCTLBCR: 10 to 30V dc @ less than 1.5 A (exclusive of load) PPROCTL1.3, PPROCTL1.3BCR, PPROCTLC & PPROCTLCBCR: 10 to 30V dc @ less than 1.2 A (exclusive of load) Supply Protection Circuitry Protected against reverse polarity and transient voltages Memory Storage: 64 MB Input/Output Configuration NPN (sinking) or PNP (sourcing) software selectable Output Rating 150 mA max.
PresencePLUS® P4 Specifications PresencePLUS ®P4 Specifications Supply Voltage and Current 10 to 30V dc (24V dc ±10% if the sensor powers a light source) OMNI, OMNI with BCR & BCR: less than 650 mA (exclusive of lights and I/O load) AREA, GEO & EDGE: less than 500 mA (exclusive of lights and I/O load) OMNI 1.3, OMNI 1.3 with BCR, COLOR OMNI, COLOR OMNI with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.
PresencePLUS® Pro Hookups & Dimensions Pro Hookup Diagrams PNP Outputs with PNP Inputs† NPN Outputs with NPN Inputs† NPN Outputs with NPN Inputs† PNP Outputs with PNP Inputs† 2 9* 10* 11* 12* 13* 14* 4 I/O 1 Load I/O 2 Load I/O 3 Load I/O 4 Load I/O 5 Load I/O 6 Load Strobe OUT 10* 11* 12* 13* 14* 4 16 17 18 19 20 I/O 1 Load I/O 2 Load I/O 3 Load I/O 4 Load I/O 5 Load I/O 6 Load Strobe OUT Remote TEACH IN 3 Trigger IN 15 Load 6 Remote TEACH IN 3 + 10-30V dc – 2 9*
PresencePLUS® P4 Hookups & Dimensions NPN Output with NPN Inputs† PNP Outputs with PNP Inputs† P4 Hookup Diagrams NPN Outputs with NPN Inputs† 11 6* 7* 8* 12 – 10-30V dc + 12 5* PNP Outputs with PNP Inputs† Load + 10-30V dc – 11 5* I/O 1 Key Load I/O 1 I/O 2 6* Load I/O 3 7* Load I/O 4 8* Remote TEACH IN 2 Product Change IN 3 Trigger IN 4 Trigger IN RS-232 Transmit 1 RS-232 Transmit Load 2 3 4 1 9 10 Shield Load Load I/O 3 Load I/O 4 Remote TEACH IN Product Change IN 9
Light Lens • Maintenance free, rugged LED lighting in red, green, blue, white and infrared • Ring lights, area lights, backlights, on-axis lights and speciality lights for tough-tolight objects • Models for direct connection to sensors or external power supply • 4-75 mm standard C-mount lenses • 3.
Comprehensive Vision Solutions. Vision Sensing System Selection and Integration. Banner Makes it Easy. And Affordable. The processing power, sophisticated technology and innovation of compact, affordable Banner PresencePLUS® vision sensors make possible high-speed inspection, measurement, sorting and quality control capabilities that were once possible only with sensor arrays or costly, complex machine vision systems.
® PresencePLUS Lighting Selection Guide An Illuminating Look at the Critical Role of Lighting in Successful Vision Sensing. No matter how powerful or robust a sensor is, successfully meeting challenging vision applications relies heavily on matching the vision sensor with appropriate lighting. Lighting sources, geometry and techniques need to be optimized to the target’s optical properties.
Presence PLUS® Ring Lights • Brightly illuminates smaller objects • Centers the light on the image • Mounts directly to the camera Presence PLUS Pro LED Ring Lights ® Size † Voltage: 2 4V dc 80 x 80 mm 62 x 62 mm Model Description LEDRR80X80W Red LEDWR80X80W White LEDBR80X80W Blue LEDGR80X80W Green LEDIR80X80W Infrared LEDRR62X62W Red LEDWR62X62W White LEDBR62X62W Blue LEDGR62X62W Green LEDIR62X62W Infrared Connection* Data Sheet 2m 108626 2m 108626 *For 9 m cable, add suf
PresencePLUS® Backlights • Determines the shape and size of target objects • Provides the most robust lighting for measuring and gauging • Highlights through-holes in target objects LED Backlights Illumination Area† Voltage: 2 4V dc Model Description Connection* Data Sheet 2m 115349 2 m Threaded 3-pin Pico pigtail QD 116947 LEDRB70X70W LEDRB70X70M 70 x 70 mm Red LEDIB70X70W LEDIB70X70M Infrared 2m 115349 2 m Threaded 3-pin Pico pigtail QD 116947 2m 115349 2 m Threaded 3-pin Pico pigta
PresencePLUS® Area Lights • Illuminates specific surface angles • Reflects glare from shiny surfaces away from camera • Creates shadows to detect changes in depth LED Area Lights Size † Model Description LEDRA80X80W Voltage: 2 4V dc Red LEDRA80X80M Connection* Data Sheet 2m 115607 2 m Threaded 3-pin Pico pigtail QD 116949 LEDWA80X80W LEDWA80X80M 2m 115607 White 2 m Threaded 3-pin Pico pigtail QD 116949 2m 115607 Blue 2 m Threaded 3-pin Pico pigtail QD 116949 2m 115607 Green 2 m
PresencePLUS® Spot Lights • Provides off-axis illumination of small areas Size Model • Withstands washdown (rated IP67) LEDRSM Connection* Data Sheet 2m 122987 Red 2 m Threaded 3-pin Pico pigtail QD 122986 2m 122987 White 2 m Threaded 3-pin Pico pigtail QD 122986 2m 122987 Blue 2 m Threaded 3-pin Pico pigtail QD 122986 2m 122987 Green 2 m Threaded 3-pin Pico pigtail QD 122986 LEDWSW Sealed LED Spot Lights Voltage: 1 0 to 30V dc Description LEDRSW LEDWSM 30 mm LEDBSW LEDBSM
PresencePLUS® On-Axis Lights • Provides more uniform illumination than a ring light • Delivers collimated illumination in same optical path as camera • Evenly illuminates on flat reflective material LED On-Axis Lights Size Model Description LEDRO100W Voltage: 2 4V dc Red LEDRO100M LEDRO100W-D LEDRO100M-D Red, w/dust cover LEDWO100W White LEDWO100M LEDWO100W-D LEDWO100M-D 100 x 100 mm White, w/dust cover LEDBO100W Blue LEDBO100M LEDBO100W-D LEDBO100M-D Blue, w/dust cover LEDGO100W Green
PresencePLUS® Low-Angle Ring Lights • Highlights surface irregularities • Highlights changes in elevation • Illuminates from an angle nearly perpendicular to object LED Low-Angle Ring Lights Size Model Description Connection* LEDRI150-3W Voltage: 2 4V dc Red LEDII150-3M 150 mm dia.
Presence PLUS® Lighting Accessories • Filters and diffusers for blocking light and improving lighting quality • Window replacements for PresencePLUS Ring Lights, Area Lights, Backlights and Linear Array Lights Lighting Diffusers Model Description Use With White Diffusing Window Kit 80 x 80 mm Ring Lights LEDRCDW Clear Diffusing Window Kit 80 x 80 mm Ring Lights LEDRDWS White Diffusing Window Kit 62 x 62 mm Ring Lights LEDRCDWS Clear Diffusing Window Kit 62 x 62 mm Ring Lights LEDADW White
PresencePLUS® Lenses • Wide choice of C-mount lenses for desired field of view at extended distances • Standard, high-performance and megapixel lenses for extraordinary performance • Models with focus and aperture locking Choosing a Lens Presence PLUS Standard Lenses ® Sensor Models: All (except 1.3 megapixel models) Presence PLUS High-Performance Lenses ® Sensor Models: All (except 1.
PresencePLUS® Pro & P4 Brackets Brackets Presence PLUS Pro ® Camera SMBPPLU Highly stable U-shaped long bracket SMBPPRA Right-angle bracket with single-side mounting for difficult-to-access sites Presence PLUS Pro SMBPPU U-shaped swivel bracket Sealed Presence PLUS Pro ® ® Controller SMBPPDH DIN-rail flat mounting for easy viewing of LEDs SMBPPDE DIN-rail edge mounting bracket to save linear track space Presence PLUS P4 ® Right-Angle SMBP4RAB Heavy-duty bracket for right-angle P4 40 More i
Presence PLUS® Lighting Brackets Brackets Area Lights 80 x 80 SMBABM Surface-mount bracket for mounting light from front SMBP4ASM* For mounting one area light to the P4 housing 62 x 62 SMBACM* Column-mount bracket with locking pivot SMBP4ASM For mounting one area light to the P4 housing SMBP42ASM For mounting two area lights to P4 housing SMBP42ASM** For mounting two area lights to P4 housing SMBVLA62X62S Surface-mount bracket for mounting light from front SMBVLA62X62RA For mounting an area light
Presence PLUS® Mounting Systems & Enclosures • Heavy-duty enclosure kits for protection of sensors and lights • Adjustable mounting systems for flexible positioning of sensors and lights Adjustable Mounting Systems SMBPPLK SMBPPK6 SMBPPK3 SMBPPF1 & SMBPPFB Enclosure Kits Model P4RE67-G 42 Model PPE-G Model 3" Column, Base, and Knuckle Kit SMBPPK6 6" Column, Base, and Knuckle Kit SMBPPK Mounting Bracket Knuckle SMBPPKE3 3" Column SMBPPKE6 6" Column SMBPPKB Mounting Bracket Base SMBPPLK
Monitors & Indicator Lights • Video monitors for easy viewing of inspections in real-time • EZ-LIGHT™ indicators for clear visual indication of part status Monitors Model Sensor Models: Pro, P4 PPM9 Description Data Sheet 9" Black and White NTSC Video Monitor None *Monitors require a BNC cable for connection to a PresencePLUS Sensor (see page 44).
Presence PLUS® Cables & Cordsets • Cables for sensors, cameras, video, serial and Ethernet connections • Sealed cables for powering sealed lights and cameras • High-flex cables for applications requiring articulated or reciprocated motion • Splitter cable for powering two lights from one P4 sensor Pro Camera-to-Controller Cordsets PPC32 PPC06HF PPC23HF PPC32HF PPC06RA Male DB15 PPC10RA PPC23RA PPC32RA PPC06RAHF PPC23RAHF PPC32RAHF 12-Pin QD to DB15 Female QD Male Straight (High-Flex)/ Male DB15 Male
Communications Cordsets RJ45 Ethernet End View Sensor Models: Pro, P4 Model Male Male DB9 DB9 Serial Description STP07 Cat5e Shielded STPX07 Cat5e Crossover Shielded Length 2.1 m STP25 Cat5e Shielded STPX25 Cat5e Crossover Shielded 7.3 m STPX75 Cat5e Shielded 23 m 14.3 mm 11.6 mm Male DB9/ Female DB9 DB9 Female 47.5 mm 5m DB9P30 47.5 mm DB9 Male 2m DB9P15 Female DB9 RJ45 40.5 mm DB9P06 Sensor Models: Pro Dimensions 18 mm 31 mm 9m 16.
PresencePLUS® Interface Modules • Sensor interface modules provide a dc powered interface for PresencePLUS P4 vision sensors • Lighting interface modules allows strobe operation of Banner’s lighting with any vision sensor or vision system • Strobe control module provides control of specialty strobed LED lights • Power supplies provide power to continuous LED lights or PresencePLUS vision sensors Presence PLUS Sensor Interface Modules ® Sensor Models: P4 Model Outputs Connections PPSIM-NT Two 13-p
Test Power Supply Sensor Models: P4 Model Input P4D1 Input 100-240V ac Trigger Option Data Sheet • 24V dc NPN Sensor • Continuous pulse • Single pulse North America (AC plug) — Note: 1 amp power supply used to power P4 sensor and lighting for proving an application without integation into a control panel.
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 U.S.A. 1.888.3.SENSOR (1.888.373.6767) Phone 763.544.3164 Fax 763.544.3213 bannerengineering.com email: sensors@bannerengineering.com PRINTED IN U.S.A. Copyright, 2007 Banner Engineering Corp.
