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Datasheet

Self-checking ergonomic actuating devices

-RB1E02 without E-Stop

• Ergonomic design for reduced hand, wrist, and arm stresses associated with

repeated switch operation; requires no physical pressure to operate

• Designed to minimize the possibility of defeat and accidental actuation

• Designed to comply with ANSI B11.19 and ISO 13851 (EN 574)

• Robust 13 gauge (0.090") cold-rolled steel construction

• Models available with IP20 or IP65 construction

• Two diverse-redundant microcontroller-based photoelectric STB self-

checking touch buttons:

◦ Continuous internal self-checking operation

◦ Immunity to ambient light, EMI and RFI interference

◦ High excess gain to cut through heavy contamination

◦ LED power, output, and fault indicators

• Emergency stop button on some models

• Designed to be interfaced with DUO-TOUCH SG two-hand control modules

or other control systems that comply, at minimum, with ANSI NFPA 79 or

IEC 60204-1 two-hand control requirements (e.g., anti-tie down)

• Accessory EZ-LIGHT

™

with blue, red, green, and amber LEDs available

• Accessory brackets and telescoping floor-mounted stands available

-RB1E02 with E-Stop

Models Run Bar Description Touch Button

Description

E-Stop Button Connections

STBVP6-RB1

DUO-TOUCH Run Bar,

IP20 metal construction

Two model STBVP6 optical

touch buttons (solid-state

complementary PNP

outputs, polyetherimide

upper housing)

Not included

Terminal strip connection

STBVP6-RB1E02

Model SSA-EBM-02L E-

stop button (two N.C.

safety contacts)

STBVP6-RB1Q8 Not included 8-pin Mini-style QD

STBVP6-RB2

DUO-TOUCH Run Bar,

IP65 metal construction

Not included

Terminal strip connection

STBVP6-RB2E02

Model SSA-EBM-02L E-

stop button (two N.C.

safety contacts)

STBVP6-RB2Q8 Not included 8-pin Mini-style QD

DUO-TOUCH

Run Bar

Kits

Call for assistance and availability

WARNING: Not a Stand-Alone Safeguarding Device

This Banner device is not a stand-alone point-of-operation guarding device, as defined by

OSHA regulations. It is necessary to install point-of-operation guarding devices, such as safety light

screens and/or hard guards, to protect personnel from hazardous machinery. Failure to install point-

of-operation guards on hazardous machinery can result in a dangerous condition which could

lead to serious injury or death.

Important . . . Read This Before Proceeding!

In the United States, the functions that the Banner DUO-TOUCH Two-Hand Control Module is intended to perform are

regulated by the Occupational Safety and Health Administration (OSHA). Whether or not any particular DUO-TOUCH Two-

Hand Control Module installation meets all applicable OSHA requirements depends upon factors that are beyond the control

of Banner Engineering Corp. These factors include the specific ways the safety module is applied, installed, wired,

operated, and maintained.

DUO-TOUCH Run Bar with STB Buttons

Original Document

131634_web Rev. E

14 March 2014

Summary of content (17 pages)

PAGE 1
DUO-TOUCH Run Bar with STB Buttons Datasheet Self-checking ergonomic actuating devices • • • • • • -RB1E02 without E-Stop • • -RB1E02 with E-Stop Models • • Run Bar Description Ergonomic design for reduced hand, wrist, and arm stresses associated with repeated switch operation; requires no physical pressure to operate Designed to minimize the possibility of defeat and accidental actuation Designed to comply with ANSI B11.19 and ISO 13851 (EN 574) Robust 13 gauge (0.
PAGE 2
DUO-TOUCH Run Bar with STB Buttons Banner Engineering Corp. has attempted to provide complete application, installation, operation, and maintenance instructions. In addition, we suggest that any questions regarding the use or installation of this two-hand control safety system be directed to the factory applications department at the telephone numbers or address shown on the back cover of this manual.
PAGE 3
DUO-TOUCH Run Bar with STB Buttons STB Series Touch Button LED Indicators Output, Fault (green) Steady ON when button is activated OFF when button is not activated Flashing when a fault condition is detected Applications The DUO-TOUCH Run Bar is intended for use as the initiation device in a two-hand control system for most powered machinery, when machine cycling is controlled by an individual.
PAGE 4
DUO-TOUCH Run Bar with STB Buttons Mechanical Installation Mount the DUO-TOUCH Run Bar to maximize its ergonomic design and minimize the possibility of defeat. To minimize the possibility of defeat, ISO 13851 (EN 574) recommends that the hand controls be arranged on a horizontal (or nearly horizontal) surface, 1100 mm (43.3") above the floor. The Run Bar makes this installation easy. Separation distance (D s) To maximize ergonomics, ANSI B11.
PAGE 5
DUO-TOUCH Run Bar with STB Buttons WARNING: Location of Touch Button Controls Hand controls must be mounted a safe distance from moving machine parts, as determined by the appropriate standard. It must not be possible for the operator or other non-qualified persons to relocate them. Failure to establish and maintain the required safety distance may result in serious injury or death.
PAGE 6
DUO-TOUCH Run Bar with STB Buttons Separation Distance (Ds) Calculation The following example illustrates the use of the formula to calculate separation distance for a part-revolution clutch machine. This example uses 0.50 seconds as a typical value for Ts and 0.02 seconds for Th: K = 63" per second, Ts = 0.50 seconds (measured by a stop-time measuring device) Tr = 0.035 seconds Th = 0.02 seconds Ds = K × (Ts + Tr + Th) = 63" (0.50 + 0.035 + 0.
PAGE 7
DUO-TOUCH Run Bar with STB Buttons Figure 5. Use the slots in the run bar housing to hold the cover for the terminal connection 8-Pin Mini-Style Output QD Connector Male Face View 7 1 6 2 5 3 4 Mating Cable: QDS-8..C Pin Color Function SAE H1738-2 Alternate Color 1 1 brown +24 V dc orange 2 orange/black N.O. STB2 blue 3 orange N.C. STB2 white/black 4 white N.C. STB1 black 5 black N.O. STB1 white 6 blue 0 V dc red 8 7 green/yellow Gnd/PE green Figure 6.
PAGE 8
DUO-TOUCH Run Bar with STB Buttons Solid-State 10-30V dc +24 V dc STB2 0 V dc STB1 STB1 STB2 Brown V+ MicroController 1 MicroController 2 Logic V+ +– Logic Blue +– Brown Blue White bl Black bu + wh bn Black White AT-GM-13A AT-HM-13A Z1 Z2 S12 S11 S13 S22 S21 S23 Black White White S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 SC22-3 A1 A1 A2 A2 01 02 03 04 05 06 07 +24 V dc 0 V dc – Figure 8. Connection to Two STB Touch Buttons with PNP Outputs Figure 7.
PAGE 9
DUO-TOUCH Run Bar with STB Buttons WARNING: Do Not Use System Until Checkouts Are Verified If all of the described checks cannot be verified, do not attempt to use the two-hand control safety system until the defect or problem has been corrected. Attempts to use the guarded machine under such conditions may result in serious bodily injury or death. 1. Verify that all point-of-operation guards are in place and operating properly. 2.
PAGE 10
DUO-TOUCH Run Bar with STB Buttons Specifications Power Supply Voltage and Current: 10 to 30 V dc Power Consumption: approx. 1.
PAGE 11
DUO-TOUCH Run Bar with STB Buttons 474.0 [18.66"] 4X 6.2 [0.24"] 139.2 [5.49"] 1 :Cover Screws; torque to 40 in-lbs after wiring is completed 2x Ø22.0 [0.87"] (1/2" NPT) Knockout 1 x5 2x Ø28.0 [1.10"] (3/4" NPT) Knockout Ø31.0 [1.22"] Knockout 2X Ø23.0 [0.91"] Knockout 50.3 [1.98"] 38.0 [1.50"] 137.3 [5.41"] 87.0 26.3 [3.43"] [1.04"] 23.5 [0.93"] Ø22.0 [0.87"] (1/2" NPT) Knockout or QD Connector Ø22.0 [0.87"] (1/2" NPT) Knockout 2x Ø8.9 [0.35"] 240.0 [9.46"] 76.1 [3.00"] 2x Ø28.0[1.
PAGE 12
DUO-TOUCH Run Bar with STB Buttons Model STBA-RB1-MB3 Description • • • • Swivel-mount bracket; mounts to telescoping stands below Holes for radial adjustment, 0°–30° in 10° increments Made of 12 ga cold-rolled steel with black powdercoat paint Replacement part; included with telescoping stands STBARB1-S1 and STBA-RB1-S2 Mounting Brackets for the STBVP6-RB2 Run Bar Model STBA-RB2-MB1 Description • • • STBA-RB2-MB2 • • • 12 Pair of wall-mount brackets; run bar “hangs” on vertical surface Slotted hol
PAGE 13
DUO-TOUCH Run Bar with STB Buttons Model Description STBA-RB2-MB3 • • • • Swivel-mount bracket; mounts to telescoping stands below Holes for radial adjustment, 0°–30° in 10° increments Made of 12 ga cold-rolled steel with black powdercoat paint Replacement part; included with telescoping stands STBARB2-S1 and STBA-RB2-S2 Telescoping Stands Model STBA-RB1-S1 STBA-RB2-S1 Description • • • • • • • Datasheet 131634_web Rev. E Floor-mounted, telescoping stand; locates touch buttons 800 to 1232 mm (31.
PAGE 14
DUO-TOUCH Run Bar with STB Buttons Model STBA-RB1-S2 STBA-RB2-S2 Description • • • • • • • Free-standing, telescoping stand; locates touch buttons 800 to 1232 mm (31.5" to 48.
PAGE 15
DUO-TOUCH Run Bar with STB Buttons DUO-TOUCH® SG Two-Hand Control Modules, STB Compatible N.C. = Normally Closed, N.O. = Normally Open Model Supply Voltage AT-FM-10K 24 V ac/dc AT-GM-13A 115 V ac/24 V dc AT-HM-13A Safety Outputs Inputs Output Rating Auxiliary Outputs Muting - - 1 NPN, 1 PNP, and 1 N.C. - 2 N.O. 2 STB 4 N.O. 230 V ac/24 V dc 6 amps Terminals Removable SC22-3 Safety Controller and STB Compatible QD Cables All the cables listed are for a supply voltage of 24 V dc.
PAGE 16
DUO-TOUCH Run Bar with STB Buttons 8-Pin Mini-style Cordsets The following cordsets have an 8-pin mini-style connection on one end and are made of 20 gauge wire. Models Length Banner Cable Pinout/ Color Code SAE H1738-22 Pinout/Color Code Pin Color Pin Color QDS-815C 4.51 m (15 ft) 1 Bn 1 Or QDS-825C 7.62 m (25 ft) 2 Or/Bk 2 Bu QDS-850C 15.2 m (50 ft) 3 Or 3 Wh/Bk QDS-875C 22.
PAGE 17
DUO-TOUCH Run Bar with STB Buttons 8-LM2T-C01 • Normally closed (N.C.) positively driven contact element • Direct (positive) opening operation per IEC/EN 60947-5-1 8-LM2T-AU120 Metal mounting adapter for metal button 8-LM2T-AU115 • 60 mm diameter • Non-adhesive plastic legend with “Emergency Stop” inscription 8-LM2T-C10 Normally open (N.O.