System installation Guide www.bandg.
H3000 System Installation Guide B&G Notification The information contained in this document is subject to change without prior notice. Navico Holding shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance or use of this document. No part of this work covered by the copyright hereon may be reproduced or otherwise copied without prior permission from Navico Holding. © 2009 Navico Holding. All rights reserved.
H3000 System Installation Guide Liability and Safety Warnings Navico Holding accept no responsibility for the use and/or operation of this equipment. It is the user’s responsibility to ensure that under all circumstances the equipment is used for the purposes for which it has been designed. Warning: Electrical Hazard This equipment uses high voltage electrical power. Contact with high voltages may result in injury and/or loss of life.
H3000 System Installation Guide About B&G B&G has welcomed the constant challenge to develop new electronic solutions for every sailor’s need. Harnessing technical developments and providing proven solutions has continued to be the focus that keeps B&G on the leading edge of advanced marine electronics.
H3000 System Installation Guide SYSTEM INTRODUCTION H3000 is the successor to the leading Hydra 2000 and Hercules 2000 instrument and Pilot systems from B&G. Hydra and Hercules 2000 and its predecessors have been used and depended upon by the worlds serious cruising and racing fraternity for fifty years, during which time the systems have been constantly evolving to provide the most dependable instrument and autopilot systems available.
H3000 System Installation Guide H3000 System Example 10/10 HV Displays GPD Vertical Masthead Unit Analogue Displays GFD 12 V H3000 CPU Hercules Performance ACP 2 Pilot Processor 20/20 HV Displays Barometric Pressure & Air Temperature Sensor Remote Vision 12 / 24 V USB 12 V 3-Axis Gyro Stabilised Compass NMEA In / Out Rudder Reference Unit Pilot Drive Unit Halcyon 2000 Compass Wireless Port Speed & Depth Sensors Above is an example of a typical H3000 system.
H3000 System Installation Guide PROCESSOR Central Processing Unit (CPU) The CPU is the core of the H3000 system, taking the majority of sensor inputs and using a dedicated processor to rapidly calculate and calibrate further functions and distribute them to display units and external devices. The new enclosure enhances ease of installation with its plugged connections. The CPU is function upgradeable to enable the purchase of upgrades for additional functionality.
H3000 System Installation Guide There are four software levels available: Hydra Hydra provides class leading performance and is ideally suited for cruising applications: Multiple sensor inputs for external sensors (Barometer, Air and Sea Temperature etc.
H3000 System Installation Guide Hercules Motion Hercules Motion uses technology from B&G’s grand prix level systems to calculate and correct wind data for the errors induced by the motion of the yacht. This includes all features and functions from Hercules Performance. Additional features include: Performance Wind Filter (PWF) Pitch and Roll measurement Wind Motion Correction Expansion Processor The Expansion Processor provides 12 additional linear/analogue sensor inputs.
H3000 System Installation Guide INSTALLATION INFORMATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
3-Axis Gyro Stabilised Compass 12 / 24 V ACP 2 Pilot Processor GPD Pilot Drive Unit 10/10 HV Displays H3000 CPU Hercules Performance Speed & Depth Sensors Rudder Reference Unit NMEA In / Out 12 V USB GFD Halcyon 2000 Compass Wireless Port Remote Vision 12 V Barometric Pressure & Air Temperature Sensor Analogue Displays 20/20 HV Displays Vertical Masthead Unit H3000 System Installation Guide H3000 System Example IS-2530-01
H3000 System Installation Guide Network Installation The Fastnet network installation shown below should be installed in a linear fashion and ideally run in a line from one end to another with short ‘spurs’ to displays and processors etc. A ‘star’ network with many network spurs off one point will not work correctly, and must be avoided. Example 1~ Two network cables. Processor switch to OFF. Terminated in the last junction box at each end.
H3000 System Installation Guide Example 2~ Single network cable. Processor switch to ON. Terminated at processor unit via switch as shown. Add a network terminator to the last junction box at the end. Switch to ' ' (On Position) Processor Fastnet Cable Scn G W Blk R Insert Grommet Plug Network Terminator Network Terminator Note: A network terminator must be fitted across the green and white network data wires of the last unit or junction box at each end of the network cable.
H3000 System Installation Guide GFD Installation Fastnet Scn GFD TERMINAL COLOUR 1 GREEN Network Data -ve 2 WHITE Network Data +ve 3 SHIELD Network Cable Shield 4 BLACK Ground 5 RED Supply +ve 12V IS-2530-01 FUNCTION 15
H3000 System Installation Guide GFD Installation Notes • The H3000 system requires at least one GFD. • A GFD can be connected at any point on the system network. • Multiple GFDs can be used on the system network. Each can control and enter data into the system processor memory. • GFDs can be used in combination with all other display types i.e. HV and Pilot displays. • Screened cables should be connected to their neighbouring screened cable in the junction box.
H3000 System Installation Guide Analogue Installation EXAMPLE 1~ H3000 System with up to six displays 12 Volts In Fastnet Simnet Simnet Terminated Power Lead Note: For systems with up to six analogues a Simnet terminated power lead with 12Volts power should be attached to the last analogue on the network EXAMPLE 2~ H3000 System with more than six displays GFD ANALOGUES Fastnet Simnet Simnet Terminator at Last Display 12 Volts IN Simnet Terminated Power Lead Note: For systems with more tha
H3000 System Installation Guide HV Display Installation Fastnet Scn Note: • Above is an example of the installation of an HV Display. • 10/10, 20/20, 30/30 & 40/40 HV Displays are all be installed identically. • Wire like colours together in junction box.
H3000 System Installation Guide Remote Button REMOTE BUTTON IS-2530-01 Scn HV DISPLAY - White - Green Blue Black Screen Screen - Red Red Yellow 19
H3000 System Installation Guide Power 1 2 3 12 Volts DC Supply POWER 20 TERMINAL COLOUR FUNCTION 1 RED 12 Volts DC Supply 2 BLUE 0 Volts 3 SCREEN Screen IS-2530-01
H3000 System Installation Guide Paddle / Temp 1 2 3 4 5 PADDLE / TEMP TERMINAL COLOUR FUNCTION 1 RED and WHITE 5 Volts DC Supply 2 BLACK 0 Volts 3 GREEN Paddle Input 4 YELLOW / RED Sea Temp Input 5 SCREEN Screen IS-2530-01 21
H3000 System Installation Guide Depth 1 2 3 DEPTH 22 TERMINAL COLOUR FUNCTION 1 BLUE Sensor +ve 2 BLACK Sensor -ve 3 SCREEN Screen IS-2530-01
H3000 System Installation Guide NMEA Depth 1 2 3 4 5 6 1 2 3 Note: To use NMEA Depth it is necessary to open up the processor and move the terminal jumper to bridge a different set of terminals. Details of how to do this can be found overleaf. 12V power can come from an external source or from Linear Con 2 as shown.
H3000 System Installation Guide Adjusting the terminal jumper to use NMEA Depth Caution: It is recommended that an approved B&G technician performs this operation. Remove terminal cover – 2 x screws Remove top case to expose PCB – 4 x screws Slide off terminal jumper shown below by pulling up. Replace jumper bridging the terminals shown below by pushing down.. Note: The jumper is set to the position shown below as the standard depth setting.
H3000 System Installation Guide Masthead Unit 1 2 3 4 5 6 7 MASTHEAD UNIT TERMINAL COLOUR FUNCTION 1 ORANGE 6.
H3000 System Installation Guide NMEA 0183 Interface 1 2 3 4 1 2 3 NMEA 0183 NMEA 0183 NMEA IN TERMINAL COLOUR FUNCTION 1 - NMEA IN +ve 2 - NMEA IN -ve 3 SCREEN Screen NMEA OUT 26 TERMINAL COLOUR FUNCTION 1 - NMEA OUT +ve 2 - NMEA OUT -ve 3 - 0 Volts 4 SCREEN Screen IS-2530-01
H3000 System Installation Guide 200 PPM 1 2 3 200 PPM 200 PPM TERMINAL COLOUR FUNCTION 1 - 200 PPM o/p 2 - 0 Volts 3 SCREEN Screen Note: Open Collector, Active Low IS-2530-01 27
H3000 System Installation Guide linear Inputs 1 2 3 4 5 6 1 2 3 4 5 6 LINEAR CON 1 TERMINAL COLOUR FUNCTION 1 RED 6.4 Volts DC Supply 2 BLUE 0 Volts 3 GREEN Air Temperature Sensor 4 - Linear 1 Input 5 - Linear 2 Input 6 SCREEN Screen LINEAR CON 2 TERMINAL 28 COLOUR FUNCTION 1 RED 12 Volts DC Supply 2 RED 6.4 Volts DC Supply 3 BLUE 0 Volts 4 - Linear 3 Input 5 - Linear 4 Input 6 SCREEN Screen Note: Any unused linear inputs should be connected to ground.
H3000 System Installation Guide Fastnet 1 2 3 4 5 1 2 3 4 5 Fastnet Fastnet FASTNET TERMINAL COLOUR FUNCTION 1 RED 12 Volts DC 2 BLACK 0 Volts 3 WHITE Network Data +ve 4 GREEN Network Data -ve 5 SCREEN Screen Note: For Termination of the Network see ‘network installation’ IS-2530-01 29
H3000 System Installation Guide Pulse 2 1 2 3 4 PULSE 2 30 TERMINAL COLOUR FUNCTION 1 RED 5 Volts DC Supply 2 BLACK 0 Volts 3 GREEN Pulse 2 Input 4 SCREEN Screen IS-2530-01
H3000 System Installation Guide Alarm 1 2 3 12 Volts 0 Volts Screen ALARM TERMINAL COLOUR FUNCTION 1 RED Alarm +ve 2 BLUE Alarm -ve 3 SCREEN Screen IS-2530-01 31
H3000 System Installation Guide Halcyon 2000 Compass Halcyon 2000 Compass Fastnet Junction Box Network continuation to processor units and displays Connect like colours together in all network junction boxes unless otherwise stated R Blk W G Scn 32 IS-2530-01
H3000 System Installation Guide Heel & Trim Sensors Heel Trim 1 2 3 4 5 6 HEEL TERMINAL COLOUR FUNCTION 1 RED 6.4 Volts DC Supply 2 BLUE Ground 4 GREEN Heel Input TRIM TERMINAL COLOUR FUNCTION 1 RED 6.
H3000 System Installation Guide Air Temp & Barometric Pressure Sensor 1 2 3 4 5 6 1 2 3 4 5 6 Air Temperature Barometric Pressure AIR TEMPERATURE -LINEAR CON 1 TERMINAL COLOUR FUNCTION 6.
H3000 System Installation Guide Motion Sensor Motion 1 2 3 4 5 6 MOTION SENSOR - LINEAR CON 2 TERMINAL COLOUR FUNCTION 2 RED 6.
H3000 System Installation Guide Adjusting the jumper to use USB or RS232 Caution: It is recommended that an approved B&G technician performs this operation. • Remove terminal cover – 2 x screws • Remove top case to expose PCB – 4 x screws • Slide off terminal jumper shown below by pulling up. • Replace jumper bridging the desired terminals as shown below by pushing down. Note: The factory default has the jumper set to the position shown below this is the USB position.
H3000 System Installation Guide USB & RS232 USB RS232 RS232 IS-2530-01 COLOUR FUNCTION BROWN Tx BLUE Rx BLACK Ground SCREEN Screen 37
H3000 System Installation Guide Black Blue Shield Blue Black Shield Blue Black Shield To Processor Unit Cable:135-0A-106 Paddlewheel Sensor SEN-SPEED-H 38 Green Red Black Green Green Red & White Black To Processor Unit Cable: 047-00802/15M Cut Back Yellow & White Wires Temperature Output Unused Shield Blue Black Shield Blue Black Shield Blue Black Connect Yellow Wires Together Red & White Black Green Red & White Black Green Red Black Green Red & White Black Change Over Switch Depth Tra
H3000 System Installation Guide HALCYON GYRO PROCESSOR Gyro Processor & Gyro Stabilised Compass Network Bus Halcyon Gyro Stabilised Compass (HSGC) Network Bus Radar HGSC Supply +12V 0V (Red) (Blue) GPS Position Fixer with NMEA NMEA Heading Output Note: • All screened wires must have their screen attached to the clamp bar across the front case. • The Halcyon Gyro Stabilised Compass (HGSC) has a separate supply and does not take power from the Network Bus.
H3000 System Installation Guide 40 Terminal Function Wire Colour 2 Network Data (-) Green 3 Network Data (+) White 5 Supply Ground Black 6 Supply +ve (12V nom.) Red 7 AD10 Clock Low (-) 8 AD10 Clock High (+) 9 AD10 Data Low (-) 10 AD10 Data High (+) 13 Ground 11 NMEA Out - (v2.0) Blue 12 NMEA Out +(v1.5 and 2.
H3000 System Installation Guide Halcyon Gyro Processor with NMEA Input Network Bus Network Bus Radar Gyro with NMEA Output NMEA Heading Output Note: All screened wires must have their screen attached to the clamp bar across the front case. Terminal Function Wire Colour 2 Network Data (-) Green 3 Network Data (+) White 5 Supply Ground Black 6 Supply +ve (12V nom.
H3000 System Installation Guide Gyro Processor & Gimballed Rate Compass Network Bus Gimballed Rate Compass (GRC) Network Bus Radar HGSC Supply +12V 0V (Red) (Blue) GPS Position Fixer with NMEA NMEA Heading Output Terminal 42 Function Wire Colour 18 GRC Supply - Black 19 GRC Supply + Pink 20 GRC Data + Brown & White 21 GRC Data - Grey & Blue Cable GRC Sensor Cable IS-2530-01
H3000 System Installation Guide Halcyon Gyro Processor as Output Interface Network Bus Network Bus Radar NMEA Heading Output Note: All screened wires must have their screen attached to the clamp bar across the front case. Heading source must be either a Halcyon 2000 or B&G autopilot. Terminal Function Wire Colour 2 Network Data (-) Green 3 Network Data (+) White 5 Supply Ground Black 6 Supply +ve (12V nom.
H3000 System Installation Guide Expansion Processor The Expansion Unit can be connected to the H3000 system via the Fastnet to provide 12 extra analogue inputs. Once the Expansion processor is connected a new menu will automatically appear on all of the GFDs on the system. Up to 12 linear functions may be displayed numbered LINEAR 5 to LINEAR 16. Initially only LINEAR 5 is shown.
H3000 System Installation Guide 27 Linear 9 Input Green 37 Linear 10 Input Green 39 Linear 11 Input Green 40 Linear 12 Input Green 41 +12V Switched Supply Red 42 Linear 13 Input Green 43 +6.5V Sensor Supply Red 44 RPM Input Green 45 Ground Blue 46 Linear 14 Input Green 47 Linear 15 Input Green 48 Linear 16 Input Green Note: Terminals that are not listed above are not connected.
H3000 System Installation Guide Sensor Input Configuration Additional sensors can be added to the system connecting to one of the four linear inputs on the CPU. 12 extra linear inputs are available with the addition of an Expansion Processor. These can be configured to take many different sensors. If you connect the sensor to the linear input that B&G have anticipated then you need take no action beyond the connection itself, since the default linear input configuration will be the right one.
H3000 System Installation Guide ROUTINE MAINTENANCE General Maintenance Through-hull housings Keep the screw threads of through-hull housings well greased with silicone or water pump grease. Ensure that the outer surfaces of the housing are properly coated with anti-fouling paint. Boat speed sensor (paddlewheel type) Use a stiff brush to remove marine growth that may cause the paddlewheel to freeze, and then clean the surfaces with a very weak solution of household detergent.
H3000 System Installation Guide Winter Storage/Laying Up Masthead unit Storage of the masthead unit when the yacht is laid up afloat will increase the life of the transmitters. It should always be removed from the masthead before the mast is unstepped. It should be stored in its packing box with the vane and cups removed.
H3000 System Installation Guide H3000 SYSTEM CALIBRATION RECORD System Configuration Record Function Default Setting Heading Node 16 (Halcyon 2000) Halcyon Mode 0 1 Linears User Setting 4 (Heel) 2 5 (Trim) 3 6 (Barometer) 4 1 (0-1000 Type) NMEA Chl 0 Baud Rate 6 Sea Temp Type 1 Basic Calibration Record Function Calibration Meas W/A Offset Meas W/S App W/A App W/S Value Hz / Kt 1.04 (default) Offset 1.04 (default) Offset Heel Correction Hz / Kt 1.
H3000 System Installation Guide True Wind Speed Correction Table Function True Wind Speed 5 10 15 20 25 30 25 30 25 30 Correction º Correction Angle True Wind Angle Correction Table Wind Angle True Wind Speed 5 10 15 20 Upwind Reaching Downwind Boat Speed Correction Table Heel Angle Boat Speed (kt) 5 10 15 20 0º 10º 20º 50 IS-2530-01
H3000 System Installation Guide Damping Record Function Damping Dynamic Damping App W/A App W/S Heading Boat Spd Heel N/A Trim N/A Leeway N/A Mast Angle N/A Rudder N/A True W/A True W/S IS-2530-01 True Dir N/A Tide N/A 51
H3000 System Installation Guide Support record Date 52 Notes Engineer / Dealer IS-2530-01