High Resolution Analog Input / Output Expansion Board Catalog No.
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Table of Contents Section 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 Expansion Board Description . . . . . . . . . . . . . . . . . . . . . Section 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1 General Information Introduction The Baldor controls represent the latest technology in microprocessor based motor controls. In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any application. Originally designed for the H2 controls, these same boards are compatible with our flagship products, the VS1SP, VS1GV and VS1SD controls.
Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied.
Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start‐up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start‐up procedure or troubleshoot this equipment.
WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Peak torque of several times the rated motor torque can occur during control failure. WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when motor is not rotating. Electrical shock can cause serious or fatal injury.
Section 2 Expansion Board Description Introduction High Resolution Analog Expansion Board Catalog No. EXBHH005AXX. When this board is installed, two high resolution analog inputs are provided in addition to the two standard analog outputs. Features: Two (2) Analog Inputs Two (2) Analog Outputs 16 Bit Digital Resolution The Analog I/O expansion board provides two high resolution analog inputs to the motor control board and two high resolution outputs from the motor control board.
Table 2‐1 Characteristics High Resolution Inputs High Resolution Outputs Number of Inputs Two Input Signal Levels +5VDC, +10VDC, 0-20 mA or 4-20mA 16 bits Two 0-5VDC, +5VDC, 0-10VDC, +10VDC, 0-20 mA or 4-20mA 16 bits Maximum Digital Resolution Number of Outputs Output Signal Levels Maximum Digital Resolution Table 2‐2 Signal Resolution Input Signal Signal Type ±10VDC Voltage Digital Resolution High Resolution Inputs 16 Bits (65636 Parts) ±5VDC Voltage 15 Bits (65636 Parts) 4‐20mA 0-20 mA Curr
Section 3 Installation Caution: Before you proceed, be sure to read and become familiar with the safety precautions at the beginning of this manual. If you have any questions, seek expert advise before you proceed. Do not proceed if you are unsure of the safety precautions or any procedure. This section describes the expansion board installation procedure. Receiving & Inspection 1. 2. 3. 4. 5.
3. 4. 5. 6. 7. 8. 9. Be sure drive operation is terminated and secured. Remove all power sources from the control. Wait at least 5 minutes for internal capacitors to discharge. Refer to the control manual and remove the enclosure cover. Open the control cover and locate Slots 1 & 2, see Figure 3‐1. Note: Slot 3 is reserved for a feedback board only, encoder or resolver. Install the expansion board in Slot 1 or 2.
Jumper Definitions The settings for jumpers J2 to J5 are shown in Figure 3‐2.
Figure 3‐3 High Resolution Input Connections EXBHH005AXX + + - Analog Input1 Analog Input2 Control Board 1 2 3 4 5 Analog to Digital Converter Micro Processor Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum. Figure 3‐4 High Resolution Output Connections EXBHH005AXX Control Board Analog Output1 + + - 10 8 7 9 7 Digital to Analog Converter Analog Output2 Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum.
Section 4 Software Setup Overview Programming setup is accomplished using the keypad of the control. General programming steps are defined in the appropriate control manual. To install the expansion board see Section 3 of this manual. 1. Install EXBHH005 expansion board. If the board is in Slot 1, the OP1 inputs and outputs are used. If the board is in Slot 2, the OP2 inputs and outputs are used. 2. Set the Level 1 Input Setup block Command Source (P#1402) to select the desired analog input to use. 3.
Hi RES Parameters Level 1, Input Setup Block Parameter P# Adjustable Range Factory User Setting COMMAND 1402 3-KEYP AD 1 SOURCE 4-NETWORK 5- Opt1 Ana In1 6- Opt1 Ana In2 7- Opt2 Ana In1 8- Opt2 Ana In2 9-EXB PULSE FOLL OP1 ANA IN1 1451 0-None, 1-(-10V to+10V), 1 TYPE 2-(-5V to+5V), 3-(4to20mA), 4-(0to20mA) OP1 ANA IN1 1452 0-OFF , 1-ON 0 Invert OP1 ANA IN1 1453 0.0% TO 300.0% 100.0 Gain OP1 ANA IN1 1454 -100.0% TO 100.0% 0.0 Offset OP1 ANA IN1 1455 0.0% TO 75.0% 0.
Hi RES Parameters Continued Level 1, Input Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP2 ANA IN1 1463 0-None, 1-(-10V to+10V), 1 TYPE 2-(-5V to+5V), 3-(4to20mA), 4-(0to20mA) OP2 ANA IN1 1464 0-OFF , 1-ON 0 Invert OP2 ANA IN1 1465 0.0% TO 300.0% 100.0 Gain OP2 ANA IN1 1466 -100.0% TO 100.0% 0.0 Offset OP2 ANA IN1 1467 0.0% TO 75.0% 0.
Hi RES Parameters Continued Level 1, Output Setup Block Parameter P# Adjustable Range Factory ANA OUT1 Signal 1511 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21- OPT1 ANA IN1 22- OPT1 ANA IN2 23- OPT2 ANA IN1 24- OPT2 ANA IN2 29 ANA OUT2 Signal 1514 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21- OPT1 ANA IN1 22- OPT1 ANA IN2 23- OPT2 ANA IN1 24- OPT2 ANA IN2 3 OP1 ANAOUT1 Type 1551 2 OP1 ANAOUT2 Type 1554 0-(0V to+10V), 1-(0V to+5V), 2-(-10V to+10V), 3-(-5V to+5V), 4-(4to20mA)
Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range OP1 1552 0-SPEED REF ANAOUT1 1-SPEED DEMAND Signal 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 11-PH3 CURRENT 12-MOT OR VOLTAGE 13-VD DEMAND 14-VQ DEMAND 15-BUS VOLTAGE OP1 1555 16-ABS TORQUE ANAOUT2 17-T ORQUE Signal 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21-OPT1 ANA IN1 22-OPT1 ANA IN2 23-OPT2 ANA IN1 24-OPT
Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory 2 100.0 OP2 ANAOUT1 Type 1557 OP2 ANAOUT2 Type 1560 0-(0V to+10V), 1-(0V to+5V), 2-(-10V to+10V), 3-(-5V to+5V), 4-(4to20mA), 5-(0to20mA) OP2 ANAOUT1 Gain 1559 0 ‐ 200.0% OP2 ANAOUT2 Gain 1562 4‐6 Setup 2 100.
Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range OP2 1558 0-SPEED REF ANAOUT1 1-SPEED DEMAND Signal 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 11-PH3 CURRENT 12-MOT OR VOLTAGE 13-VD DEMAND 14-VQ DEMAND 15-BUS VOLTAGE OP2 1561 16-ABS TORQUE ANAOUT2 17-T ORQUE Signal 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21-OPT1 ANA IN1 22-OPT1 ANA IN2 23-OPT2 ANA IN1 24-OPT
Hi RES Parameters Continued Level 2, Miscellaneous Block Parameter P# Adjustable Range Filter Source 2310 4-Analog IN2, 5-Opt1 ANA1, 6-Opt1 ANA2, 7-Opt2 ANA1, 8-Opt2 ANA2 Factory 0 User Setting Level 2, Process Control Block Continued Parameter P# Adjustable Range Process 2603 5-Network, 6-Opt1 ANA1, Feedback 7-Opt1 ANA2, 8-Opt2 ANA1, 9-Opt2 ANA2 Factory 0 User Setting Setpoint Source 4‐8 Setup 2604 5-Network, 6-Opt1 ANA1, 7-Opt1 ANA2, 8-Opt2 ANA1, 9-Opt2 ANA2 0
Section 5 Troubleshooting Overview The Main Menu “Diagnostic” option is used to view the diagnostic screen. Diagnostic Screen At the keypad, from the Main menu the Diagnostic screens are accessed and the Option Boards display shows what boards are installed and recognized by the software. If the installed board is not displayed on this screen, the connections and software versions should be checked. If the board is installed in Slot 1, it will be shown as Option 1.
5‐2 Troubleshooting
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BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.
