Installation Manual

ManualsBrandsBAK ManualsAutomotiveBAK Revolver X2 Hard Rolling Truck Bed Tonneau Cover | 39329 | fits 2015-19 Ford F150 5' 6" bed

RevolverX2 Logo_Oct 2014

INSTALLATION SHEET

Any damaged or missing parts?

Parts will be shipped to you directly. Call 818-365-9000 Mon - Fri

8:00 am - 4 pm Pacic Time or email support@bakindustries.com

TOOLS RECOMMENDED

9/16 Wrench or socket

1/2 Wrench or socket

BAK Industries • 720 Jessie Street, San Fernando, CA 91340 • 818-365-9000 • Fax: 818-365-9022 • bakindustries.com

Part# P39INSTALL Rev. 4-24-15

Make sure the

clamp is inserted

all the way up

into the rail and

the clamp teeth

engage the ribs

along the inside

of the rail

squarely.

Position

clamp as

close to the

end of rail

as possible,

should be

less than 12”

from the end.

Make sure rail

is clamped

square as

shown.

Install the bulkhead

seal to the top of

the bulkhead at the

edge of the of the

bed opening. If the

truck does NOT have

a drop in bedliner,

use 3/4” seal. If the

truck does have a

drop in bedliner,

use 1/4” seal.

NOTE: Some drop in liners may require trimming

in the corners to ﬁt the rail in the opening.

PARTS INCLUDED

IN YOUR KIT

•

1 Pair rails (L&R)

•

Roll top assembly

•

Bulkhead seals

(1x 1/4” & 1x 3/4” thick)

(1x 1/4” & 1x 1/4” thick)

1 HARDWARE BAG

INCLUDING

•

6 x C Clamps (8’ ft

trucks incl. 8 ea)

•

2 x Strap assembly clamps

(not shown)

•

4 x D Shaped cab

bumpers

•

4 x Mounting bolts

•

4 x Rubber washers

•

4 x Large ﬂat washers

•

4 x Lock nuts

Position Revolver X2 rail with the silver slotted

bracket all the way forward towards the cab of

the vehicle. If the truck is equipped with a drop

in bedliner remove the foam pad located on the

slotted bracket as shown in Fig. 2a.

FIG 2A

Summary of content (8 pages)

PAGE 1
INSTALLATION SHEET Any damaged or missing parts? Parts will be shipped to you directly. Call 818-365-9000 Mon - Fri 8:00 am - 4 pm Pacific Time or email support@bakindustries.com 1 HARDWARE BAG INCLUDING PARTS INCLUDED IN YOUR KIT • 1 Pair rails (L&R) • Roll top assembly seals • Bulkhead (1x 1/4” & 1x 3/4” thick) TOOLS RECOMMENDED 9/16 Wrench or socket 1/2 Wrench or socket 1 (1x 1/4” & 1x 1/4” thick) Install the bulkhead seal to the top of the bulkhead at the edge of the of the bed opening.
PAGE 2
5 6 Place the 2nd clamp near the center of the rail. See steps 4 and 5 to ensure the clamp goes on correctly. (8’ beds-evenly space 2 clamps between ends). Apply downward pressure to the rail when tightening the clamp to ensure the rail sets flush and seals properly. A second set of hands may help. 7 10 ft/lbs 8 Place the rear clamp as close to the tailgate as possible, should be less than 12”. Check all clamps are square and tight with approx 10 ft/lbs of torque.
PAGE 3
Install mounting hardware loosely underneath the slotted bracket on the rail. Start with the rubber washer, then the large flat washer, then finally add the nylon lock nuts. Leave the nuts loose for now. 10 11 It is necessary to check the roll top fits correctly between the rails. Roll the cover from front to back and back to front to verify it rolls freely on the rails. 13 12 VINYL Verify approximately 1/8” gap remains on both sides of the cover and it rolls freely in the opening.
PAGE 4
17 16 Check to see that the latches at the tailgate fully engage and make proper contact with side rails. Mount the strap clamp assembly as far forward on the rail as possible and tighten. Repeat on opposite side. 18 IMPORTANT Roll the cover open and place the D shaped bumpers to the aluminum underside where they will prevent contact if the cover is rolled all the way open. The straps will hold the cover off the cab and glass when secured.
PAGE 5
IMPORTANT Safe operation and use IMPORTANT NOTICE While driving, cover must be completely flat and secure with BOTH rear latches engaged and in the closed position OR completely rolled up and secured at the cab with the provided straps. DO NOT DRIVE with cover partially opened. Tonneau Cover Positions While Operating Vehicle Prior to vehicle operation, tonneau cover MUST be properly secured. CLOSED POSITION (FIG 1) Cover must be closed and FULLY LATCHED ON BOTH SIDES of the tonneau side rails.
PAGE 6
Warranty BAK® Industries (“BAK”) warrants your Revolver X2 Hard Rolling Cover to be structurally free from defects in material and workmanship for a period of 3 years from the retail date of purchase. Warranty registration must be on file and/ or proof of original purchase (detailed and dated receipt) required for warranty service. Warranty is nontransferable and applies to the original purchaser of the BAK product only. REGISTER YOUR WARRANTY NOW AT BAKINDUSTRIES.
PAGE 7
RAIL REFERENCE SHEET IMPORTANT: READ FIRST Thank you for your recent purchase of a Revolver X2 Truck Bed Cover, both spacer and angle shims are installed to the rails to provide an easy installation. Please refer to the guide on the back page for specific rail requirements. See illustrations and refer to the guide on the back page to confirm corresponding application and rail style. Tech Tip Installing the Revolver X2 rails square to the truck bed rail is the key to a successful installation.
PAGE 8
APPLICATION & RAIL TYPES GUIDE YEAR MODEL DESCRIPTION RAIL TYPE CHEVY / GMC 88 - 98 C/K (All Bed Sizes) D 99 - 06 Silverado/Sierra (6’ 6” & 8’ Bed Sizes) D 04 - 06 Silverado/Sierra Crew Cab (5’ 8” Bed Size) D 07 - 13 Silverado/Sierra (Also: 2014 HD models) D 14 - 15 Silverado, Sierra E 2015 Colorado, Canyon A DODGE/RAM 02 - 08 Ram C 09 - 15 Ram (w/o Ram Box Cargo Mgmt) B 04 - 15 F-150 B 99 - 15 Super Duty A FORD TOYOTA 07 - 15 Tundra B A B C D TECH TIP E REMOVE IDENTI