. Remove from metal cardboardcarton frame. 2. Remove metal bracketsfrom front, rear and handlebars.
Hardware box 3. Remove metal frame and hardware box. @ 4. Remove metal brackets holding rear axle to metal frame. 5. Remove Rear shock pin to release bottom of shock from metal shipping crate.
Front bumper Rear view mirrors Wheel covers Handlebar cover Grease fittings Handlebar bolts Tire pressure gauge adaptor Spark piug remover Tire pressure gauge Alien wrench Open end wrench Pliers
6. Attachfront shocksto left and right a-armsusingboltsprovided. Grease fitting Hole in rear fork 7. In rearfork there are2 greaseholes; one on the right andthe otheron the left. Installthe greasefittingsintothese holesusinganopen endwrench. 8. Attachrear shockto axlewith rear shockpinand cotterpin.
9. Remove metal plate, unscrew bolts. ] 10. Securethe handlebars using the handlebar bolts provided Approximate handlebar position 11. Placethe ignition switch into slot on handlebarcover. 12. Attach handlebar cover by snapping into place.
13. Attach left and right rear view mirrors. 14. Attach wheel covers to all four wheels 15. Fill all tires to recommendedpressure of 25PSI using air pressureadapter, check PSi using tire pressuregauge.
16. Install front bumperwith bolts located in bumperassembly. Battery located seat.
BATTERY iNSTALLATiON iNiTiAL SERVICE AND iNSTALLATiONOF BATTERY: The following procedureis very dangerous and should be performed with utmost care and attention.Wear protectiveeye wear, rubbergloves, and have water available should electrolytecome in contact with your skin or eyes. KEEPALL CHILDRENAWAY FROMTHE AREA WHILE THiS PROCEDUREiS BEING PERFORMED. POISON - CAUSES SEVERE BURNS Contains sulfuric acid. Avoid contact with skin, eyes, or clothing To prevent accidents, rinse empty container with water.
Note: The following page is for vehicles with battery's containingseparate electrolytepack. Most batteries will comewith the electrolytealready sealed intothe battery. _g the battery: Place battery on level surface. Remove sealingtape from top. (see figure 20) Takethe electrolytecontainerout of the plastic bag. Place electrolyte container upside down with the sealed silver mouths of the electrolyte bottles in line with the six filler holes of the battery.
How to InitiallyCharge the battery_: 1. Connect the red positive(+) cable to the red positive(+) pole of the battery. (see figure 24) 2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 25) Note: The red positive (+) cable has a larger diameter than the black negative y cable. . Figure 24 Charging rate: Charge battery @ 0.7 Amps for 5 ~ 10 hours. • After charging is complete, press down firmly with both hands to seat the caps, (Do not pound or hammer).
17. Fill enginewith correct amount of oil. Refer to owners manual for oil types and quantity. 18. Fill gas tank as specified in owners manual. !!WARNING!! This engine may be shippedwith packing oil. This oil should be drained and replaced with new engine oil as described in the owners manual. Never attempt to start the engine without first replacing engine oil with properamount and grade as described in the owners manual. 19. Refer to ownersmanual for properstarting instructions.
