Product Manual

PB-600
User Manual
MODEL PB-600P/N-24PB-600P/N-12 PB-600P/N-48
OUTPUT
BOOST CHARGE VOLTAGE
FLOAT CHARGE VOLTAGE
RECOMMENDED BATTERY
CAPACITY (AMP HOURS)
5
BATTERY TYPE
OUTPUT CURRENT
INPUT
VOLTAGE RANGE
4
FREQUENCY RANGE
4
EFFICIENCY (TYP)
AC CURRENT (TYP)
INRUSH CURRENT (TYP)
POWER FACTOR (TYP)
LEAKAGE CURRENT
PROTECT
OVER TEMPERATURE
OVER VOLTAGE
REMOTE CONTROL
ENVIRONMENT
WORKING TEMP
WORKING HUMIDITY
STORAGE TEMP
TEMP. COEFFICIENT
VIBRATION
STORAGE HUMIDITY
SAFETY & EMC
4
SAFETY STANDARDS
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
HARMONIC CURRENT
EMI CONDUCTION &
RADIATION
EMS IMMUNITY
OTHERS
MTBF
DIMENSIONS
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25
o
C of ambient
tempurature
2. The power supply is considered a component which will be installed into a dinal equiptment. The nal equiptment
must be re-conrmed that it still meets EMC directives
3. This is Bainbridge Technologies suggested range. Please consult your battery manufacturer for their suggestions
about maximum charging current limiation.
4. PB-600 unit can be operated with 90 ~ 264VAC of input voltage range and 47 ~ 63Hz of input frequency. Please
check the specication sheet for details.
NOTE
14.4V
13.8V
135 ~ 400Ah
Open & Sealed Lead Acid
40A
100 ~ 240VAC 141 ~ 340VDC
50 ~ 60Hz
86%
6.8A/115VAC 3.4A/230VAC
25A/115VAC 50A/230VAC
0.95/230VAC 0.98/115VAC at full load
<3.5mA / 240VAC
Protection type: Shut down o/p voltage, recovers
automatically after temperature goes down
16 ~ 18V
Open: Normal work Short: Stop charging
-20 ~ +60
o
C (Refer to output load derating curve)
20 ~ 90% RH non-condensing
-40 ~ +85
o
C
+
0.05%/
o
C (0 ~ 50
o
C)
10 ~ 500Hz, 2G 10min/1 cycle
60min each along X, Y, Z axes
10 ~ 95% RH
UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V)
approved
I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M
Ohms / 500VDC / 25
o
C / 70% RH
Compliance to EN61000-3-2, -3
Compliance to EN55022 (CISPR22)
Compliance to EN61000-4-2, 3, 4, 5, 6, 8, 11; ENV50204,
EN55024, light industry level, criteria A
135.6Khrs min. MIL-HDBK-217F (25
o
C)
230*158*67mm (L*W*H)
2.2Kg; 6pcs 14.2Kg
1.76CUFT
Protection type: Shut down o/p voltage, re-power on to
recover
_
28.8V
27.6V
70 ~ 210Ah
21A
87%
32 ~ 35V
57.6V
55.2V
35 ~ 105Ah
10.5A
89%
64.5 ~ 69.5V
1. Main Specications
LEAKAGE CURRENT
FROM BATTERY (TYP)
1mA
FAST CHARGE 2 / 8 stage selectable
CHARGER OK Relay contacts (RY15)
OUTPUT OK Relay contacts (RY13)
TEMPERATURE SENSE By NTC
FUNCTION
1. The charger should be turned OFF prior to battery connection. Suitable wire
gauge should be chosen based on rated charging current of the PB-1000 unit.
Double check battery polarity before making the battery connection. Positive
terminal of the charger must be connected to “+” of the battery and negative
terminal to “-” of the battery. Also, make sure the positive and negative terminals
of the charger are not accidentally shorted together.
2. After connecting the output cables, ick the ON/OFF (0/-) switch to the ON (-)
position.The indicator light on the switch will turn ON.
Assembly Guidelines:
1. Designed for charging lead acid battery.
2. Must be installed in a dry and well ventilated area. It should not be exposed to
rain or snow.
3. The cables between charger and battery should be kept as short as possible
to prevent excessive line drop. Too much line drop will lead to longer charging
period.
4. Please make sure charging voltage and current meets battery specication.
5. Refrain from connecting new and old batteries in series.
6. PB-1000 should be in the OFF mode before making battery connection or
disconnection.
7. Three years warranty is provided under normal operating conditions. Failure
resulting from improper operation will result in cancellation of warranty.
Notes on Operation:
2. Front and back panel:
3. Derating Curves:
3.1. Charging current VS Temperature:
4. Function Description of CN100
Pin No.
1, 2
5, 6
7, 8
RY 13
RY 15
GND / RTH
Relay contact rating(max.) : 30V/1A resistive. ; “Short” when the battery
is full, “Open” when the battery is still charging
Relay contact rating(max.) : 30V/1A resistive. ; “Short” when the unit is
working properly, “Open” when the unit stop charging
Temperature sensor comes along with the charger can be connected to
the unit to allow temperature compensation of the charging voltage
If temperature sensor is not used charger still works normally.
Function Description
9, 10 RC- / RC+
Turn the output on and off by electrical or dry contact between pin 10
(RC+) and pin 9(RC-) Open : Normal work , Short : Stop charging
5. LED Indication
During initial charge (stage 1), charger will provide maximum current to the battery.
The built-in fan will also turn ON. As the battery starts to get full, charging current will
gradually decrease (stage 2). When charging current decrease to less than 10% of
max. LED indicator will turn Green indicating a full charge.
6.1 “2” stage charging (Selection switch to “2” stage)
8 stages charging differ from 2 stages with the addition of pulse, soft start, analysis,
recond, oat, and maintain stages. 2 stages provide simple and quick charging. On
the other hand, 8 stages will allow charging to maximum capacity. User can select
between 2 or 8 stages depending on actual requirement.
6.Explanation of Operation Logic (Charging stages):
Color of LED
Battery status
Orange
Charging
Green
Battery full
Red
Fail
Types of failure: Battery disconnected Damaged battery Reverse polarity
Incorrect battery voltage (e.g. PB-600-12 connected to 24V battery)
Activation of protection function (e.g. OTP, OVP, and Short)
1
4
5
2 3