Control Valves Type HP-10, 10,000 PSI RCV-UM-01034-EN-01 (August 2014) User Manual
Control Valves Type HP-10, 10,000 PSI Page ii August 2014
User Manual CONTENTS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Component Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Body/Bonnet Assembly . . . . . .
Control Valves Type HP-10, 10,000 PSI Page iv August 2014
Overview OVERVIEW This manual provides installation, operation and maintenance information relating to the HP-10 valve assemblies. To insure operator safety and optimum performance, these instructions should be read, understood and followed. All technical bulletins, drawings and literature pertaining to this design should be used with this manual. Throughout this document, numbers in parentheses—for example (3)—refer to items on the HP-10 drawing on page 10.
Installation INSTALLATION For maintenance and servicing ease, select a location for the valve assembly installation that allows for safe access to both sides of the valve. 1. Remove any protective plugs or devices from the valve assembly (body, stem, positioner lever and so on). 2. Do not remove the black hex pipe plug vent from the actuator housing, so to prevent debris from entering the spring side of the housing during operation. 3.
Operation NOTES: • Although the valve will operate in any orientation, a vertical stem position is preferred for ease of maintenance and adjustment. • Proper bracing and support is recommended, due to the weight of the unit. • Brackets may be factory ordered or fabricated and attached to one or more of the actuator rim screws.
Hydro test procedure/packing adjustment HYDRO TEST PROCEDURE/PACKING ADJUSTMENT Throughout these instructions, numbers in parentheses—for example (3)—refer to items on the HP-10 drawing on page 10. 1. Loosely plug the outlet of test valve and connect the inlet to the hydro pump. 2. Stroke valve to 20…50% open. 3. Open upstream valve, under low pressure (60…100 psig) to vent air until water leaks past the downstream plug. 4. Loosen the downstream plug until air is vented, then tighten. 5.
Packing replacement and/or inner valve replacement PACKING REPLACEMENT AND/OR INNER VALVE REPLACEMENT Throughout these instructions, numbers in parentheses—for example (3)—refer to items on the HP-10 drawing on page 10. 1. Remove the valve to a suitable workspace. 2. If the unit has an Air-To-Open actuator, signal the valve to raise the inner valve off the seat. Unthread the inner valve stem from the connector (10). Lay the actuator to the side, with the air pressure still on the diaphragm. 3.
Hp-10 angle* high pressure valve assembly (10,000 psi) 1/4" npt HP-10 ANGLE* HIGH PRESSURE VALVE ASSEMBLY (10,000 PSI) 1/4" NPT HP-10 Parts and Materials List * Angle body shown. Globe configuration available.
Hp-10 globe high pressure valve assembly (10,000 psi) 1/4" npt HP-10 GLOBE HIGH PRESSURE VALVE ASSEMBLY (10,000 PSI) 1/4" NPT August 2014 RCV-UM-01034-EN-01 Page 11
Control. Manage. Optimize. Research Control is a registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2014 Badger Meter, Inc. All rights reserved. www.badgermeter.
